Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

Wiring Harness Design - Harness A & B Routing

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AIM:

  • To define the provided connectors electrically and route them as Harness A and Harness B.
  • To give annotations to both the harnesses.
  • To connect both the harnesses.
  • To check bundle continuity.

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Wire Routing:

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Connector Definition:

This step is used to define the component electrically. This step is done in the Electrical Part Design workbench.

Connector Connection Point Definition:

The connector connection definition process is similiar to all the variants of connectors.

  • Create a point on the center for Representation.
  • Insert an axis system keeping the origin as the point, where X axis is parallel (90 or 180deg) to the face of the connector and Y axis perpendicular to the face of the connector.
  • Contact being the outer most face of the connector.
  • Coincidence being the Y axis in the Axis System.
  • Orientation being the X axis in the Axis System.

Bundle Connection Point Definition:

The bundle connection definition process is similiar to all the variants of connectors.

  • Create a point on the center for Representation.
  • Insert an axis system keeping the origin as the point, where X axis is parallel (90 or 180deg) to the face of the connector and Y axis perpendicular to the face of the connector.
  • In the placement constraints, point is selected as the same.
  • Initial condition being the face of the bundle connection.

Harness A Routing:

Connectors:

6.

7.

8.

9.

10.

HARNESS A:

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Harness B Routing:

Connectors:

1.

2.

3.

4.

5.

HARNESS B:

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HARNESS A & B:

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CONCLUSION:

  • The provided connectors were defined electrically and routed them as Harness A & Harness B.
  • Annotations to both the harnesses were given.
  • Both the harnesses were connected.
  • Bundle continuity was checked.

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