Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

  AIM  Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Given car back door cad data         …

   AIM  Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. ENGINE WIRING HARNESS ROUTING                                       …

AIM  Flatten the harness assembly and  Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view HARNESS ASSEMBLY FLATTENING  Defined the all the components electrically and Routed the given harness layout in Electrical workbench .    …

AIM Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc…

AIM Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end) CONNECTORS  DT06-4S…

AIM   Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P CLAMP   ‘P’ type mounting clips are ideal elements for retaining / holding pipes, cables, cable harnesses, hoses etc.They bracket wires,…

AIM Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. CONNECTORS  1.Deutsch DT06 – 08SA  Specifications  Connector & Housing Type : Housing…

  AIM  Development of a Door Trim panel Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for Lower substrate…

 AIM create 2 assemblies according to the 2D diagrams of the components . create the individual part files and then create a complete assembly of those part files in the assembly workbench. QUICK RETURN MECHANISM  A quick return mechanism is an apparatus to produce a reciprocating motion in which the time taken for travel…

AIM  Design A pillar and doghouse by considering the master section. DESIGNING OF A PILLAR   INPUT Master section  Master sections are the guides for design requirements which decide the component packaging after technical (Styling, Concept or Class-A) surfaces.          …

AIM Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering…

AIM  Create the Dog House for the Door Trim considering the design rules mentioned in the video. Consider the thickness of the part to be 2.5 mm. TOOLING AXIS FOR CLASS A SURFACE  To create the tooling axis  examine the class A surface .Then consider y direction is suitable for creating the…

  AIM Create the rib for the Drill Handle considering the design rules mentioned in the video. DESIGNING OF RIB AND SCREW BOSS  TOOLING AXIS  Create a tooling axis for given class A surface . The first step is to examine the given class-A surface and consider the proper tooling axis .For the given class…

AIM Create the Core and cavity blocks for the switch bezel design.  CORE AND CAVITY DESIGN   CORE DESIGN  The core is the male part which forms the internal shape of molding. The movable side of the mold , convex  part of the mold is the core. Class A ,B and C surface used to design the core block…

AIM  Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

AIM  Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 3 mm DESIGNING…

AIM Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5 mm TOOLING AXIS…

AIM  Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

AIM  Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  GIVEN  CLASS A SURFACE     …

1.0 AIM Use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses 2.0 INTRODUCTION 2.1 BACK DOOR   Back door or tail gate  simply refers to the back of the car that can open and close.it covering the rear of the vehicle.It…

1.0 AIM For the Given Roof styling, create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements. Provide appropriate dimensions and check for Draft analysis.Do a curvature study on the roof and perform calculations to determine the position of the Bow-roofs.Suggest and implement…

1.0 AIM Follow the given Master section to create the Drip Area.For the Sill, Bumper, Baffle(Splash), and A-Pillar mount create your own design according to the Engineering standard that you learned.Prepare a report with all the relevant images included for the mounting points created. 2.0 INTRODUCTION  2.1 FENDER…

AIM :Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. INTRODUCTION  1.FENDER  Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well…

AIM :Use the Section from your Hood design and calculate the Section Modulus using the formula  INTRODUCTION Section modulus is a geometric property of the cross section used for designing beams and flexural members . A beam that has a larger section modulus than another will be stronger and capable of supporting…

                                                                                             CAR HOOD DESIGN AIM:Design Hood Outer Panel, Inner Panel and the necessary reinforcements by following the Master Section mentioned with the Design parameters. 1. INTRODUCTION A car hood, also referred to as a bonnet in some other…

Underbody coating Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean. Underbody coating provides long term protection from corrosion to car's underbody.…

SUBJECT Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, a five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once a month. Also, he will be using…