Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 2 Challenge

AIM:

  • To download the following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.

DEFINING THE NECESSARY PROPERTIES TO CONNECTOR & CLIP:

In this challenge, the primary aim is just to define the connector with its electrical properties such as CONNECTOR CONNECTION DEFINITION, BUNDLE CONNECTION DEFINITION, and CAVITY CONNECTION DEFINITION.

Connector (Deutsch DT06 – 08SA):

Define Mid Point For Axis:

The above image shows the CONNECTOR CONNECTION DEFINITION by creating a mid point of the connector face, placing an axis system which the X axis is rotated by 90°.

  • Point as a Representation
  • Contact being the outer most face of the connector.
  • Coincidence being the Y axis in the Axis System.
  • Orientation being the X axis in the Axis System.

Define Axis:

The above image shows the BUNDLE CONNECTION DEFINITION by creating a mid point of the bundle face, placing an axis system which the X axis is rotated by 90°.

  • Point as a Representation
  • In the placement constraints, point is selected as the same.
  • Initial condition being the face of the bundle connection.
  • Connector

Define Connector Connection Define:

Define Bundle Connection Define:


Connector (Tyco 174357-2):

Define Mid Point For Axis:

Define Axis:


The above image shows the CONNECTOR CONNECTION DEFINITION by creating a mid point of the connector face, placing an axis system which the X axis is rotated by 90°.

  • Point as a Representation
  • Contact being the outer most face of the connector.
  • Coincidence being the Y axis in the Axis System.
  • Orientation being the X axis in the Axis System.

Define Bundle Connection Define:

The above image shows the BUNDLE CONNECTION DEFINITION by creating a mid point of the bundle face, placing an axis system which the X axis is rotated by 90°.

  • Point as a Representation
  • In the placement constraints, point is selected as the same.
  • Initial condition being the face of the bundle connection.

Cavity Connection Point:

The above image shows the CAVITY CONNECTION DEFINITION by creating a mid point of the cavity contact face, placing an axis system which the X axis is rotated by 90°.

  • Point as a Representation
  • In the placement constraints, point is selected as the same.
  • Initial condition being the face of the bundle connection.

Connector Connection Point:

Connector Define:


Mounting Clip (Tyco 85229-1):

Define Mid Point For Axis:


Axis System Define:

Mounting Equipment Define:


Cavity Definition:

The above image shows the CAVITY DEFINITION by creating a mid point of the cavity contact face, placing an axis system which the X axis is rotated by 90°.

  • Point as a Representation
  • Contact being the face of the cavity.
  • Coincidence being the Y axis in the Axis System.
  • Orientation being the X axis in the Axis System.

Electric Assembly Design:

  • Import Connector and cavity / mounting clip.
  • Select Defining Electric connection
  • select cavity and then connector.

CONCLUSION:

  • The Connectors & Connector clip given from the link is successfully defined as Electrical Connector using Electrical Part design Workbench.
  • Connectors & Clip are defined with all the necessary properties to begin with.
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