Week 9 - Project 1 - Door Trim Lower with Engineering Features
AIM :
Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.
Create the Heat Stakes and the locators considering the design rules mentioned in the video for the door applique.
DOOR TRIM WITH LOCATORS AND HEAT STAKES :
Tooling Axis:-
Import Class A surface in the drawing.
i have selected a normal surface and created a Tooling Axis.
Draft Analysis:-
The draft analysis will help you quickly gather the draft angle on multiple surfaces manual measurements.The first step is to change your shading style to “Shading with Material”.The next step is to click on the draft analysis icon in the Analysis toolbar.Draft analysis initially assumes a Z axis direction.This can be done with the dragging of the compass with respect to the Tool axis direction.Now that the draft direction is fixed, you can gather the draft angles along different surfaces using the “on the fly” mode. Simply activate the icon within the draft analysis dialogue box and hover your mouse over the surface.using “invert draft direction method” check the color variation in the part and analyze the draft angles in the part.now ok with this position and lock the current orientation.
CLASS A SURFACE :
FINAL PLASTIC COMPONENT :
B SURFACE :
Based on Class A surface, now i am creating B surface. I did a offset of 2.5mm and i had used the multiple extract and divide the patches and i had extrapolated the patches and trimmed and applied the fillets
C SURFACE :
For creating C-Surface, now take the boundary line for class A surface.I had used the with in the surface,To click sweep command based on selected boundary and with reference surface with the outside angle of 87 and 93 degrees.
Final Surface:-
Using trim surface command to trim B & C surface and get the final surface.
Part Body:-
By using close surface command, convert Solid Model from the final surface.
Create the Heat Stakes and the locators considering the design rules mentioned in the video for the door applique.
DOOR TRIM WITH LOCATORS AND HEAT STAKES :
DESIGN OF LOCATORS :
I took a gemoetrical set and i had drawn a sketch with reference of plane and projection point, after i given PAD for the sketch with in the dimension limits as, with NEUTRAL FIBER.
THICKNESS = 1.3
I had given a DRAFT = 0.5, and given a fillet on the locators side,
I had copied the body of the 4 way locator and i did a paste special and created the another locater with the TRANSLATION.
DESIGN OF HEAT STAKES :
I took a gemoetrical set and i had drawn a sketch with reference of plane and projection point, after i given PAD for the sketch with in the dimension limits as, with NEUTRAL FIBER.
I had given a DRAFT = 0.5, and given a fillet on the locators side,
Draft Analysis on the final component :
1. The part created has to be changed to the material mode in the display frame.
2. Compass is enabled and aligns it along with the tooling direction.
3. The lock command is then applied to fix the compass along with the tooling axis.
4. Color codes are classified and Draft angle is applied.
5. Running point analysis is used to display permissible draft angles.
Draft analysis on the dog house considering the side core axis as our tooling direction
DRAFT ANALYSIS OF THE LOCATORS :
DRAFT ANALYSIS OF THE HEAT STAKES :
FINAL COMPONENT :
