Week 9 - Project 1 - Door Applique Design with Engineering Features

AIM: To create 2 assemblies according to the content covered in the course videos. You will be provided with 2D diagrams of the components and you will have to first create the individual part files and then create a complete assembly of those part files in the assembly workbench. After creating the assembly make use of…

AIM: To design B piller class B and class C surfaces from the given data. To begin with the tooling axis and create the dog house, four way locater from given master section and create Ribs for the B piller. Check the class A surface: Check the given class A surface for any discontinuties and irragularities in the surface.…

AIM: To Create the Door Applique Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface was created meeting the requirements of the draft angle and performed the Draft analysis on the model and to Create the Heat Stakes and the locators considering the design…

AIM: To Create the screw boss and Dog House for the Centre console coin holder considering the design rules mentioned. Draft: Draft is an angular tapering given at the design stage to every Plastic Component that has to be manufactured. It is given in the direction of the Mold Movement. The Draft allows the parts…

AIM: To Create the Core and cavity blocks for the switch bezel design. Draft: Draft is an angular tapering given at the design stage to every Plastic Component that has to be manufactured. It is given in the direction of the Mold Movement. The Draft allows the parts to release easily from the mold without creating friction…

AIM: To COIN HOLDER Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the final model.  Draft: Draft is an angular tapering given at the design…

AIM: To Create the DOOR ARM REST Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the final model.  Draft: Draft is an angular tapering…

AIM: To Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the final model.  Draft: Draft is an angular tapering given…

AIM: To Create the Base Bracket Plastic component through the given Class-A surface and creating tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the final part model.  Draft: Draft is an angular tapering given…

AIM: To Create the tooling axis for the given Fan cover model meeting the requirements of the draft angle and perform the Draft analysis on the given part model. Draft: Draft is an angular tapering given at the design stage to every Plastic Component that has to be manufactured. It is given in the direction of the…

Title: Back Door Design Objective: To design Back door inner, outer upper, outer lower and gas stay, hinge, striker reinforcments from given skin data in NX cad. Back door: Back door is all so called as tail gate of the car. Which is located at the rear end of the car. Car back door gives acces to the boot space to load…

Title: Roof design Objective: To design the roof and its requirements front roof rail, bow roofs, center reinforcement, rare roof rail from given skin data, and doing curvature syudy on the roof performance to place the bows position. Roof : The roof is the top patr of the car which protects the car and passangers …

Aim: To calculate the section modulus of Hood and its optimizaition of Hood for better section modulus. Section modulus: Section modulus is defined as the ratio of moment of inertia of the cross section about the nutral axis to the distance of extreme fiber from the nutral axis. If a section has high section modulus than…

 Title : Fender design Objective :  To design front fender from given skin data and create mounting points for Drip area, A-Piller, Bumper, sill area and baffel mountings. Fender:  Fender is a front part of a car which covers the wheel. The main purpose of the fender is to stop the mud, water, slag to enter…

AIM: To calculate the wheel arch radius of given fender module and check it pass the european standards of wheel arch. Wheel arch: As pre the the u.s.standards lines are drawn from the center of the wheel for every 10 degrees from -20 to 180 degrees as shown in the fig, the clearence gap between the wheel and the…

HOOD DESIGN : Introduction: Hood is front portion of the car. It is used to give look to the car. It is also known as bonnet, the shape of the bonnet is designed to make it aerodynamic in order to reduce the air effects. Hood design considerations : Hood is a frontal BIW enclosure component. Hood are designed to reduce…

Benchmarking: benchmarking is a process to make a uniqe and copetitive. as the first step vehicle manufactures have to bench mark their vehicle in the competitive environment in order to understand and strengthen or improve the potential of their vehicle. Avl newly offers a comprehensive vehicle benchmarking analysis of…

Title: Underbody coating the under body coating for the car is most commonly used in india.To protect cars under body from rust and corrosion.A thick rubberised paint that forms a 2-3 mm thick coating all along the under side of the car when sprayed on.In the marcket thinner clear coat which is like a lacqure that coats…

Title: Metal bracket  Objective: To design a metal bracket in NX sheet metal work bench. Itroduction: sheet metal is a metal forming process into thin pices through various industrial processes like bending, punching, rolling, cutting, etc. here i have designed a sheet metal model using 2D sketch. Design…

TITLE: Bracket design OBjective: To design Bracket in sheet metal work bench Introduction: sheet metal is a metal formed in industerial process. every day life sheet metals are used in various applications, sheet metals can be manufactured in various thicknes this can be done using thin and flat pieces of sheet material.…

 TITLE: Odd shaped enclosure Objective: To design an odd shaped enclosure in NX sheet metal workbench. Introduction:   sheet metal is a metal forming in industrial process in to thin, flat pieces. in this project we design a odd shaped enclosure using sheet metal command that is sheet metal from solid…

TITLE : Sheet metal box assembly Obtective : To design a Box assembly using NX cad sheet metal workbench. Intoduction :  sheet metal is a metal forming process used in industries to process thin,flat picess in to products. Here i have created a sheet metal Box assembly of various thickend parts . Box assembly …

TITLE : sheetmetal casing design OBJECTIVE : TO design the "sheetmetal casing design" using nx cad application INTRODUCTION :  sheet metal designing is an indestrial processes like bending,punching ,deep drawing etc. in to thin flat picees sheet metal designing is used in various industries like automobile,aeronautics,medical…