Week 9 - Project 1 - Door Applique Design with Engineering Features

                                      Sketch profile 1                                                                                                Sketch profile 2                                                 VIEWS:                          Isometric View                                                           …

                                                                                 Designing of Bracket   Objective: To create the Bracket part from the given 2d drawing.   Design methodology / approach:  Start with the major sketch of the part using the contour flange feature to create the part directly wth the bend in…

                                                                                 Creating Odd-Shaped Enclosure  …

BOX ASSEMBLY:   Objective: To create the box assembly following the given inputs.   Design methodology/approach: Start base using the tab option following the dimensioning given Create two flanges on the side with a length of 70mm and a bend radius of 10mm  Next perpendicular to that 1st flange create another…

Creating the casing design using the sheet metal commands using NX cad   Objective: To create a sheet metal case.   Methodology:   Start with creating the tab using the sketch inputs provided Use the normal cut-out to cut the shape Use the flange option to create the side flanges Eliminate the sharp…

Objective: To create the ASR locomotive 3D model with assembly and rendering.   History of ASR Locomotive:  The ASR H Class were built as T class locomotives with modifications for use at the Melbourne Hump Yard. They were fitted with additional equipment for their duties, including extra weight for traction,…

DETAILED REPORT ON CAR UNDER BODY:- You might know car underbody coating as undercoating, and that’s easier to say. This add-on is applied during the manufacturing or at your local car dealer center, as you must have understood while reading up till here that it is applied as a protective layer for the…

BENCHMARKING:-   Benchmarking involves a structured comparison between similar products, services or processes on some dimensions of performance. For example it can be used to compare the availability and delivery of features in a product and in this form often provides the basis of consumer tests and reviews. These…

AIM:- To generate the the wire harness for the given BIW component,tail gate .The routing has to be generated for the tail lamp and the number plate lights with allocated space available which can be used as advantage.   DESIGN CRITERIA:- Connectors selected 4 pole connectors for the interconnection. Bundle diameter…

DESIGN AND ASSEMBLY OF PREDETOR YATCH Introduction The 3d model of Predator Yacht design in Solidworks. Predator is a super yacht built in 2008 at the Dutch shipyard Royal De Vries Aalsmeer.   OBJECTIVE   The objective of this is project is to design and the Predator Yacht Assemble the components. Rendering…

INTRODUCTION WIRE HARNESS ROUTING:- Every automotive vehicle has the electrical distribution system installed in it.It starts from the battery system and distributed to the all components of the car like headlights,ignition systems,tail lamps,infotainment system etc..,thus organising and arranging the vehicle elctrical…

To flatten a wire harness we have to switch to the wire harness flattening.In the flattening workbench you can find the below options as define flattening.Use it and define the flattening. When you click the flattening options or flattening parameters different options pop up as shown below   Set all the options from…

Aim : To route the wire harness for the below given harness positions 1. To generate the harness,collect the connector parts and position them according to their respective positions.   2. Next define each connector as electrical part and define their geometrical parameters like connector connection point , connector axis…

REPORT ON WIRE HARNESING USING GIVEN CONNECTOR PARTS: FOLLOW THE STEPS BELOW: 1.DOWNLOAD THE CAT PARTS   2.DEFINE THE PARTS AS ELECTRICAL   3.DEFINE THE GEOMETRICAL PARAMETERS   4.DEFINE THE CONNECTOR CONNECTION POINTS AND BUNDLE CONNECTION POINTS FOR THE CONNECTORS     5 .IMPORT THE PARTS TO PART…

P_CLAMP: The clip is a support part in the electrical part family.They may or may not be available in standard.To define a clip following steps has to be follwed: Download the part Define the part as support Add the geometrical parameters Define the entry and exit point for the support Define the base plane    CREATE GEOMETRICAL…

After Downloadin follow the below steps to define the mechanical parts to electrical parts: 1. Open the part and open the electrical part design workbench 2. Next use define equipment or the if your part is connetor or clip define the part with specified commad 3. Your mechanical part is desfined as the electrical part,so…

Introduction: 3D finish is a process where the design is being completely finish & to be ready for final simulation & 2D detailing Following points are taken into consideration while finishing the design 1. Hole concentricity & hole sizes All parts hole's concentricity & holes sizes are checked for easy…

1. What do you understand by the 3D finish process? Ans: 3d finsihing is the final step of modelling of the fixture in which we complete all the necessary designs and nominalising the entire design. After the finishing of design the next step will 2d detaling thus if the finshing is done thouroghly then there will…

1. What is base unit? What are the typical parts of the base unit? Ans:  The base unit is part in which all the other fixture parts are mounted like the clamp unit, rest unir , pin unit and also the necessary parts like phneumatic, trunking channel, valve box and others will be mounted on to the base unit. Some of…

REPORT ON BASE UNIT DESIGN: INTRODUCTION: The base unit is the like a foundation for the other fixture parts are assembled on.The units like pin units rest unit and clamp units are mounted on the base unit.The base plate in base unit drilled with holes for the fixation and there standards for the positioning of holes.Generally…

INTRODUCTION: The swivel clamp unit design is similar to that of nominal clamp unit exept we use a swivel cylinder in place phnuematic cylinder with a stroke of 100mm.The swevil cylinder is piston cylinder,thus the clamp arm arm position is decided upon the stroke of cylinder.The mechanism involved here is like the piston…

REPORT ON CLAMP UNIT DESIDN  INTRODUCTION: The clamp unit in the fixture design is the sensitive part of the opertaions.The unit is to hold the components using the clamps for the welding and assembly processes to be done on the car panel.In this report the design methodology of the clamp unit is discussed breifly…

REPORT ON PIN UNIT DESIGN INTRODUCTION: The pin unit of the fixture unit is one the components which holds the car panel while the operations are being done.Certain hole sapces are provided in the sheet metal part or the caf panel for the fixture to be assembled following the 3-2-1 principle rule.The pin unit is itself…

1. What is the process of project execution activity? Ans: RFQ recieved Discussion meeting Offer submission LOI/PO reciept Schedule preparation BOM preparation Design concept validation Customer approval  Detailling and Dwg release Manufacturing/BOP odering Mech/Electrical assembly Quality inspection Internal trail…

What is BIW & define its parts? Ans:         BIW (Body in white) refers to the welded sheet metal component which form the vehicles structure to which the other         components will be married i.e, engine,chassis,exterior and interior tim.        …

FINAL PROJECT REPORT OF  DOOR TRIM PANEL In this report we will discuss the process of design of door trim panel parts are explained including their respective draft analysis and addition of required engineering features. Total no.of components: Lower substrate Arm rest Map pocket Bottle holder. We will disscus the…

QUICK RETURN MECHANISM 1.1  1.2  2.1  2.2  3.1  3.2  4.1  5.1 ASSEMBLY OF QUICK RETURN MECHANISM   C V JOINT  1.1  1.2  2.1  2.2  2.3  3.1  3.2  3.3  3.4  ASSEMBLY OF C V JOINT THE CAT PARTS OF BOTH ASSEMBLIES ARE ATTACHED IN CASE…

PLEASE FIND THE SOLUTIONS IN THE UPLOADED PRESENTATION BELOW

DRAFT ANALYSIS: Draft analysis on a component is done to ensure there is certain draft amount of draft is maintained so that the component is easily ejected from the mold, (ideally 0.5 degree is maintained and upto 3 degree we mostly tend to go with plastic for sheet metal we tend to go above 7 degrees).   HOW TO…

Draft analysis of Coin Holder   Draft analysis on a component is done to ensure there is certain draft amount of draft is maintained so that the component is easily ejected from the mold, (ideally 0.5 degree is maintained and upto 3 degree we mostly tend to go with plastic for sheet metal we tend to go above 7 degrees).…

Draft analysis of Coin Holder Draft analysis on a component is done to ensure there is certain draft amount of draft is maintained so that the component is easily ejected from the mold, (ideally 0.5 degree is maintained and upto 3 degree we mostly tend to go with plastic for sheet metal we tend to go above 7 degrees).…

please find all the submission attachments in the uploaded presentation.

1. CORE PLASTIC PART 2. PARTING SURFACE 3. CAVITY PLASTIC PART 4. PARTING LINE 5. CORE AND CAVITY  SWITCH BEZEL DRAFT ANALYSIS REPORT 

1. TOOLING AXIS 2. B SURFACE 3. FINAL TRIM 4. SOLID PART DRAFT ANALYSIS REPORT SCREENSHOTS  

1. TOOLING AXIS (BISECTING METHOD) 2. B SURFACE 3. C SURFACE 4. FINAL TRIM 5. SOLID PART REPORT SCREENSHOTS

1. TOOLING AXIS (BISECTING METHOD) 2. B SURFACE 3. C SURFACE 4. FINAL TRIM  5. SOLID PART REPORT SCREENSHOTS