Week 9 Machining with Planer Challenge

Objective:

To perform an explicit dynamics simulation to find out the Equivalent Stress, Total Deformation and also insert a User-defined result to calculate the temperature of the body, with TWO different cutting tool velocities 20000mm/s and 15000mm/s respectively.

Tool/Software: Ansys Workbench 2022R

Modal: Provided by Skilllync (Download from the challenge)

Material:

1) Structural Steel (For Cutting tool)

2) STEEL 1006 (For Work specimen)

Mesh:

Mesh type	Patch Conforming Method	Edge Sizing
Geometry	Cutting tool	Work specimen (4 short edges)
Type	Tetrahedrons	Number of Divisions
Number of Divisions	-	10

Cutting tool Velocity:

Case-1 = 20000 mm/s

Case-2 = 15000 mm/s

Results: Both cases Reports and simulation files are attached in attachments

1) Equivalent Stress Maximum

Case-1 = 653.0270466 MPa,

Case-2 = 663.9254675 MPa

2) Directional Deformation Maximum

Case-1 = 35.902 mm

Case-2 = 25.306 mm

3) TEMPERATUREALL Maximum

Case-1 = 400.1973 °C

Case-2 = 374.915 °C

Comparison:

	Units	Case -1	Case -2
Velocity	mm/s	20000	15000
Equivalent Stress Maximum	MPa	653.027047	663.9255
Directional Deformation Maximum	mm	35.9022208	25.30679
TEMPERATURE ALL Maximum	° C	400.197365	374.9157

Conclusion:

In low-velocity stress increasing, And remaining Deformation, the Temperature of bodies is low.

Note: Simulation compressed files are too large and unable to attached