Week 9-Creation of 1D Connectors Challenge
objective: to mesh and connects the individual components using connectors
CONNECTORS:
Connectors as name suggest is used to connect individual part which doesnt have any connectivity. connetors are used where connectivity is required, forces are required to be transmitted. to represent geometric connection in term of fea.
types of connectors:
weld connectors
rigid connectors
bolt connectors
the entire part has been divided into sub assenblies according to the the question asked for better navigation and understanding
1. Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L)

meshing the the components with mesh size 5

selecting the position where the connectors are required(nodes) and components between which the connectors are required

the first step is to select the nodes(in black ) where you want to have the connectors between components. next we have to select the components highlighted by white outline. we have provide inputs such as tolerance, weld angle,type etc according to the industry we are working.


Left_Rail_2 & Front_truss_1:- Quad elements

meshing the the components with mesh size 5

selecting the position where the connectors are required(nodes) and components between which the connectors are required

repeating the process from earlier except changing the type to quads


Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 3 Layers and 5 mm Diameter

meshing the the components with mesh size 5

selecting the position where the connectors are required(nodes) and components between which the connectors are required.selecting type as hexa adhesive and following the steps done earlier.


Front_truss_2, Front_truss_1 & Left_Rail_1:- Hexa (Adhesive)

meshing the the components with mesh size 5

hexa connectors doesnt connect the 3 components together. we have to connect the 3 components as pair of 2.
selecting the position where the connectors are required(nodes) and components between which the connectors are required





5. Rear_truss_2 & Right_Rail_2:- Bolt Connector

meshing the the components with mesh size 5.
selecting the position where the connectors are required(nodes) and components between which the connectors are required



6. Rear_truss_2 & Left_Rail_2:- Bolt Connector
meshing the the components with mesh size 5

selecting the position where the connectors are required(nodes) and components between which the connectors are required



Right_Rail_1 & Right_Rail_2:- Spot-weld with Rigid Elements

meshing the the components with mesh size 5

selecting the position where the connectors are required(nodes) and components between which the connectors are required




meshing the the components with mesh size 5

selecting the position where the connectors are required(nodes) and components between which the connectors are required


