Challenge

Week 9-Creation of 1D Connectors Challenge

For this challenge, you will have to mesh the given geometry. Provided below are the quality parameters that you have to follow.

Target Element size - 5 Units

S.N

Quality Criteria

Value

1

Aspect Ratio

5

2

Skewness

45

3

Warping

15

4

Taper

0.5

5

Min. Length

2 Units

6

Max. Length

8 Units

7

Min angle Quad

45

8

Max angle Quad

135

9

Min angle Tria

30

10

Max angle Tria

110

10

Tria %

15

Create connector and Attach the various parts of the given model

1. Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L)

2. Left_Rail_2 & Front_truss_1:- Quad elements

3. Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 2 Layers and 5 mm Diameter

4. Front_truss_2, Front_truss_1 & Left_Rail_1:- Hexa (Adhesive)

5. Rear_truss_2 & Right_Rail_2:- Bolt Connector

6. Rear_truss_2 & Left_Rail_2:- Bolt Connector

7. Right_Rail_1 & Right_Rail_2:- Spot-weld with Rigid Elements

8. Left_Rail_1 & Left_Rail_2:- Spot-weld with Spring Elements

9. Rest all the component left Join them with suitable connectors

Component -Model

ANSWER - :

CONNECTORS -:

- Connectors allow you to create relationship between two nodes in a FEA model when we discretize a complex cad model.

- The connection can be simply by using rigids or some of them will be weld or bolt connection, which can impose more complicated constraints.

Different Types of Connectors -:

- Weld Connectors

- Bolt connectors

- Rigid Connectors

1. Realized Connectors -: Successful creation of connectors will be represented in Green color.

2. Unrealized Connectors -: Unrealized connector will be represented in yellow color.

3. Failed Connectors -: Failed Connectors connector will be represented in Red color.

Most Commonly Used Connectors in HyperMesh -:

- Seam Weld

- Spot Weld

- Adhesive

-Bolt Connectors

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