Week 9 - Challenge 1 - Base Bracket Design

YOUR ANSWER : AIM :

CREATING BASE BRACKET PLASTIC COMPONENT THRUOGH GIVEN A- CLASS SURFACE DEFINE B-CLASS AND C-CLASS DRAFT ANGLE PART SURFACE A-CLASS ANALYSIS ON MODEL .. PART THINCKNESS PLASTIC PART 2:5

• OBJECTIVES : CREATING A TOOL AXIS , CREATE B,CLASS C, BY USING A CLASS SURFACE. CREATING A SOILD BODY FROM THE SURFACE .
• PUBLICATION : A CLASS , B CLASS, C CLASS AND TOOLING AXIS .INDRODUCTION : IN THE PROJECT BASE BRACKET PART CREATING A CLASS SURFACE . STEP UP CREATING B CLASS , SURFACE OFFSET 2:5 ALSO INCLUDES CREATION OF CLASS C SURFACE BY USING PARNET SURFACE WHICH IS CLASS A SURFACE .
• CLASS A SURFACE : CLASS A SUR FACE IS THE PRIMARY SURFACE IN THE VEHICLE WHICH IS USED REFERENCE SURFACE IN THE CREATION OF CLASS B SURFACE .
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• TOOLING AXIS : TOOLING AXIS IS THE DIRECTION USED IN THE MANUFACTURING PROCESS . THE TOOLING AXIS USED TO CREATING COMPONENT WITH POSITIVE DRAFT ANGLE .
• CREATING TOOL AXIS : THE TOOLING AXIS IS CREATED IN THIS PROJECT BY USING THE BISECTING METHOD.
• CREATING POINT BASE CIRCULR REF LINE CREATING TOOLING AXIS REFERANCE .
• CREATING PIONT THE HOLE INTERSECTING THE SURFACE A CLASS CREATING THE PLANE PASSING THRUOGH THE PIONT PERPENDICULAR TO THE A CLASS SURFACE.
• EXTRACTING THE EDGE OF THE A CLASS SURFACE
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CREATING LINE THUOGH TWO LINE POINT BISECTING INCLINED SURFACE

CLASS- B SURFACE : THE ENGNEERING SURFACE , CLASS B SURFACE IS THE CREATING A- CLASS SURFACE AT THE THICKNESS COMPONENT .

CREATING B CLASS SURFACE :

CREATING A CLASS SURFACE EXTRACTING THE SURFACE A CLASS OFFSETTING THICKNESS OF COMPONENT. CLASS B SURFACE CONTAINS RIB 1 , RIB 2 , BASE EXTRACTED FROM A CLASS SURFACE . SETP USED TO CREATED CLASS B SURFACE .

• EXTRACT THE FLAT SURFACE LIKE RIBS TOP AND INCLINED AND BASE SURFACE
• UNTRIMMING ALL SURFACE SEPERATELY
• EXTRAPOLATING EDGES OF THE SURFACE BY USING POINT CONTINUITY TILL THEY INTESECT EACH CLASS
• TRMMING THE SURFACES AS LIKE UNTRMMED A CLASS
• CREATING EDGES FILLETS AS PER THE CLASS A SURFACE AND CLASS B SURFACE IS THE TRIMMED AND FILLET SURFACE .
• RIP:1
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• RIP 2:
• 

BASE :

B SURFACE TRIM RIB :

B SURFACE EDGE FILLET :

CLASS C SUR FACE : C CLASS SURFACE CONNECTING CLASS A CLASS B SURFACE

CREATION OF CLASS C SURFACE : C CLASS SURFACE CREATED USED BY A CLASS SURFACE .

C CLASS SURFACE CREATED BY EXTRACTING THE EDGE AND HOLE OF THE CLASS A SURFACE

SWEEPING THE EXTRACTED EDGES AND HOLES ALONG WITH TOOLING AXIS HAVING DARFT ANGEL 3degrees towards the class B surface .

these surface togethercalled as the class c surface

FINAL TRIM:

COMBINING CLASS A CLASS B SURFACE TOGETHER by using jion command.

trimiming class A class B class C SURFACE FIG :

DRAFT ANALYSIS :

DARFT ANALYSIS ON THE CLASS A SURFACE ALONG THE TOOLING AXIS IS AS SHOW FIG :

DARFT ANALSIS ON THE FINAL COMPONENT ALONG THE TOOLING AXIS IS AS SHOW FIG

FRONT VIEW :

SIDE VIEW :

TOP VIEW :

ISOMERIC VIEW:

CONCLUSION:

FINALLY THE PLASTIC COMPONENT OF BASE BRACKET AND DRAFT ANALYSIS WAS DONE SUCESSFULLY .