Challenge

Week 9 - Challenge 1 - Base Bracket Design

Aim :

To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.

given task :

  • Create Tooling axis and perform draft analysis for given model
  • Create Class B Surface from class A Surface .
  • Create Class C Surface .
  • Create a solid body using close surface command .

Create Tooling axis and perform draft analysis for given model :

To Create a tooling axis :

  • Create dummy tooling axis by taking any hole or simple structure as reference .
  • Create a intersection between the part and a plane ( Drafting can be expected to be difficult )
  • Taking any two lines which might create problem for tooling direction , a line is created coinciding these lines .
  • Bisecting line is created between these two lines .
  • The bisecting line is taken as Actual Tooling axis .

Perform Draft Analysis :

Draft analysis is performed using tooling axis as tooling direction

Minimum draft angle considered is 3 degree .

Value obtained less than 3 will be highlighted in red, These regions Drafting is not possible .Hence Tooling axis should be changed or additional process is to done to produce the part.

Create Class B Surface from class A Surface :

  • A set of process is to be done to obtain class B Surface from given Class A Surface .
  • These set of process s given in tree structure below :

Create Class C Surface from class A Surface :

  • A set of process is to be done to obtain class C Surface from given Class A Surface .
  • These set of process s given in tree structure below :

Create a solid body using close surface command :

Conclusion :

Given Task is completed and Detailed report for the same is presented above .

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