Week 8 - Challenge 6 - Core & Cavity Design

 ABOUT LENS Lens is an optical material that controls the light emitted from a light source and allows it to distribute in a certain angle and density. Lenses provide precision control over light angle. Lenses can be made of plastic, silicon or glass material in various shapes and sizes.              MATERIAL USED FOR…

Aim: Route the Wiring Harness on given Car body and prepare flatten view drawing in Catia V5 Objective: The objective of this project is to route the wiring harness and prepare flatten view drawing for the tailgate of the car. All types of packaging rules have to be considered while routing the harness and industry based…

       Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5 Harness Routing & packaging process Wiring harness topology  Wiring harness Topology is strategy to Split the harness between different places to achieve the best manufacturability, Serviceability …

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

Aim: To design the backdoor as per the standard methodologies and also provide proper reinforcements and embosses Introduction: Backdoor of a car is also called tailgate. A tailgate, or sometimes a hatch, is a hinged board or door at the rear of a vehicle that can be moved up or down while loading and unloading. Also called…

AIM:       Route two electrical harnesses are per the given layout and interconnect them as a single harness assembly and then ckeck for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE:       1) The objective of this project is to first  route the two Harness A and…

Aim: To design the backdoor as per the standard methodologies and also provide proper reinforcements and embosses Introduction: Backdoor of a car is also called tailgate. A tailgate, or sometimes a hatch, is a hinged board or door at the rear of a vehicle that can be moved up or down while loading and unloading. Also called…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

AIM: To create the electrical components mentioned and deine their electrical properties. OBJECTIVE: To assign electrical properties to the given P clamp. To assign electrical properties to the given backshell. To create corrugated tubes as given in the table and add them to the catalogue. P CLMAP P clamps are used…

AIM: To download the connector and mounting clip from open source and assign the necessary characters OBJECTIVE: To download the connector and clip from open source. To create bundle entry point and connector contact point. To define the character of connector and clip. To assemble the mounting clip and connector.…

Introduction: An automobile roof is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. Though it just looks like a styling surface that protects from sun, wind and other elements, various environmental conditions are…

FENDER - Fender is the part of a car that protects and frames its wheels and keeps mud from splashing it. Most modern vehicles have fenders on their front wheels. It is the part of a car, truck or motorcycle that surrounds the wheel sell. The primary function of a fender is to prevent dirt and debris from being thrown…

AIM To Use the Section from Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object    PROCEDURE: The data are collected from taking the master section using the mid plane Front crash…

Aim: To Calculate the Wheel Arc area and prove whether the car will pass the standards or Not. Using the European Standards. European Standards for Wheel Arch of an Automotive Fender Design: Wheel Arch: It is a semicircular profile above wheels designed for enclosing tires within the fender. The wheel arch is designed…

                                                                 TITLE:HOOD DESIGN Objective Design hood outer panel, inner panel and reinforcements with…

Underbody coating Generally the raw car body produced by OEM's doesn't have any kind of coating layers, Imagine these bodies going on some rough roads with heavy speed breakers, stones and water arears then the car body layer will immediately goes off or water particles which stick on the body layer will turn it into rust.…

BENCHMARKING is a process of comparison between similar products or process or services against those which are considered to be the best in the market. It can be used to compare availability and delivery of features in aproduct and in this form often provides the basis of consumer tests and reviews. The point of benchmarking…

AIM: To design the car door inner panel with reference to given Class-A surface by using given mastersection, creating attachment features and performing draft analysis to check the manufacturing feasibility of the component by using software CATIA V5. Objective: Analysing the class A  and performing necessary modification…

Design A Pillar Through Master Section Development Aim:- To Design Pillar Through Master Section Development And Write a Detailed Report.Given:-A-Surface-Master Sections Overview Design Life Cycle Automotive Industry The Stages Of Design Life Cycle Are-Concept Sketches:Concept Sketches Are Rough Idea Of Free Hand Sketch…

OBJECTIVE Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering…

Aim :- To design the Dog House for the Door Trim considering the design rules.   Objective :- To create a proper tooling direction. To perform a draft analysis of the plastic component. To design the Door Trim plastic component by creating the B-Surface and C-Surface using the given Class-A surface.…

Aim - Create the Door handle with atchement features Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. OBJECTIVES: To create the class B…

Aim/Objectives: Create the Core and cavity blocks for the switch bezel designed in the earlier challenge. Steps Followed: Tooling Axis creation Checking Draft analysis for created tooling Axis Creating parting Surface Creating Core Side Creating cavity side. 1). Tooling Axis: Tooling axis is the axis in which core…

                                                                                   BUMPER Aim - Create the bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft…

                                                               COIN HOLDER           Aim - Create the Coin Holder Plastic component…

AIM: Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.   objective:  Tree Structure Ensure Proper Tree Structure…

AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    objective:  Tree Structure Ensure Proper…