Challenge

Week 8 - Challenge 6 - Core & Cavity Design

Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.

NOTE:

  • Tree Structure
    • Ensure Proper Tree Structure
    • Geometrical sets should have a proper name based on the sketches present inside of it
    • All the sketches should be created under the Geometrical set
    • Use the Close Surface feature to make a solid body from the surface.
    • Publications: Use the publication option and publish the below
      • Tooling Axis
      • Switch Bezel Solid / Surface body
      • Parting Line and Parting Surface
  • Report
    • A detailed report should be done explaining the draft analysis and the tooling axis creation.
    • An explanation should be given on the way of creating the tooling axis, particularly the Bisecting method.

previously we have worked with the switch bezel, now using that we are going to create the core and cavity before starting the core and cavity creation once we will check with the draft analysis

as we have done the solid switch beel before only we already have b-surface, c-surface and tooling axis

once again we are performing the drft analysis for the solid switch bezel shown below

now we have clear tooling axis with clearing all the at 3 deg.

now we have to create the parting surface

parting surface is layer between the core and cavity which plays major role in the core cavity design

for creating the parting surface we are using the b-surface and c-surface

we are creating boundary frm the class-a surface and trim that with the c & b surface then we will get the parting surface as shown below

now we will start the design the core for that we will start sketch iin the parting surface parallel plain and create the core shape sketch and extrude and fill the total area as shown below

core design

after core now we have to design the cavity design same the core we have to extrude from the parting surface below of the parting surface

cavity design

parting line

for the line we have to take the intersection line from the c-surface and parting surface shown below

now we have the parting surface, parting line, core block, cavity block

just we have to translate them to clear view

before translate

after translate

this the design for the core and cavity in the same way we can create the core and cavity for any type surface.

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