Challenge

Week 8 - Challenge 6 - Core & Cavity Design

SSimranjeet Singh26 Jun 2022

AIM:to create the core and cavity for the switch bezel condering the all design rules.

TOOLING AXIS: IT IS THE AXIS IN WHICH THE DIRECTION CORE AND CAVITY OPEN. THIS IS THE VERY IMPORTANT FOR PRODUCTION OF PLASTIC COMPONENT. MOST OF THE DEFECT WILL DONE IMPROPER TOOLING AXIS CREATION BY THE PLASTI DESIGNER.
THERE ARE SO MANY METHODS FOR CREATION OF TOOLING AXIS. INTERSECT IS THE ONE OF THE METHOD FOR CREATING THE TOOLING AXIS.

DRAFT ANALYSIS:
THE PURPOSE OF DRFT ANALYSIS IS TO DETECT THE PARTSHOULD BE EAISILY WITHDRAWL FROM THE CORE AND CAVITY BY USIN OF DIFFRENT COLOUR RANGES.
THIS ANALYSIS WILL BE DONE BY DRAFT ANALYSIS COMMAND. FOR THIS COMMAND GO TO

INSERT< ANALYSIS< FEATURE DRAFT ANALYSIS

THESE ARE THE FALLOWING STEPS TO DO THE DRAFT ANALYSIS ON SWITCH BEZEL.FIRST TO CLICK THE DRAFT ANALYSIS COMMAND THE FALLOWING WINDOW WILL BE APPEARED.
AND THEN CHANGE INTO MATERIAL MODE
THEN CLICK THE COMPASS AND DRAG ON THE TOOLING AXIS. AND THEN CLICK ON THE PART THEN THE COLOUR WILL CHANGES OF THE PART.AND YOU CAN CHANGE THE VALUE USING SCALE OPTION.AND ALSO A RUNNINNG PINT COMMAND USED TO FINDOUT THEANGLE OF PART FROM THE TOOLING AXIS.SO YOU CAN MODIFY THE TOOLING AXIS BY USING COMPASS TO GET PROPER RESULTS.

CORE AND CAVITY

core and cavity: a core is the one part of the mould.and it is respponsible for half of the molded part. actually core is the projection of the bodyand cavity is the depression of the body. these core and cavity combines to form a mould. then the plastic material injected into these mould to get a plastic part. parting surface: injection mold has two major components one is core and another is cavity .during the injecction molding process, these two halves are pressed tightly from a sealed hollow to avoid the melt flow leakage and maintain certain holding pressure, the pressed surface are called parting surface , usually parting surface are the biggest projection outline of the part. parting line: it is the area in which parting surface and component meets Or it is a junction between core and cavity and the parting surface has some set of rules because the product quality mostly depends on the parting surface. DESIGN PARTING SURFACE SHOULD FOLLOW THE FOLLOWING

PRINCIPLES :
• Design the injection mold simple as possible .Avoid or reduce side parting as much as possible to reduce complexity of the mold making.

• Ease of de-molding as far as possible, for instance the plastic parts should stay in fixed halve of injection mold and should ejected by ejection system avoid , side de-molding action,

• Ensure the dimension accuracy of the molded parts ,Try to make the parts similar dimension accuarcy reqirements in same mold to reduce manufacturing and assembly errors .

• Ensure apperance reqirement of molded parts,finish or mismatch usually occurs on parting surface , so the parting surface should not be designed on high quality requiremnent surfaces.

• Ensure adequate venting.lf possible parting surface should be place at the end of the mold flow.This is going to be advantage of filing and venting.

Core Design