Challenge

Week 8 - Challenge 6 - Core & Cavity Design

                                                                          CORE & CAVITY DESIGN

Tooling Axis Creation:

  • Firstly analyze the given surface in which tooling direction can be easily accessable for a tool while manufacturing the component.
  • Then create a point at the centre of the lower base surface and then insert an coordiante axis system at the created point.
  • Then select a plane and sketch two inclined lines on the intersected curve as shown below.
  • Then create a bisecting line by selecting the two created lines and choosing the created point.

                                                   

  • Next select another plane and sketch a line on the intersected curve as shown below.
  • From this line sketch another line with a draft angle of 5 degree.
  • Now create a bisecting line by selecting the above two created lines and this bisecting line is the 'Tooling Axis' and shown below.

                                                 

Draft Analysis:

  • Draft analysis is done on the Class A surface and the final plastic surface component.
  • Generally the positive draft angle given for plastic surfaces will range from 1/2 to 3 degrees and I have given 3 degree draft angle and the results are shown below.

                                                           

                                                                                                                                Trimetric view

                                                           

                                                                                                                                  Front view

                                                           

                                                                                                                                 Left view

                                                           

                                                                                                                               Top view

Model views:

                                                           

                                                           

                                                           

                                                           

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