Week 8 - Challenge 5 - Core & Cavity Design

MODEL 1           MODEL 2  

CREATION OF TOOLING AXIS LINE   CLASS A SURFACE   DRAFT ANALYSIS FOR CLASS A    CLOSE SURFACE   DRAFT ANALYSIS FOR CLOSE BODY     CREATION OF DOG HOUSE WITH 4 WAY LOCATOR   DRAFT FOR DOG HOUSE AND 4WAY LOCATOR   DRAFT ANALYSIS   ISOMETRIC VIEW   FRONT AND TOP VIEW…

CLASS B AND C CREATION CREATION OF 2WAY AND 4 WAY LOCATOR         CREATION OF HEAT STAKES   FRONT AND SIDE VIEWS  BACK AND TOP VIEWS   DRAFT ANALYSIS

Screw Boss  Design      Bosses find use in many part design as points for attachment and assembly. The most common variety consists of cylindrical projections with holes designed to receive screw threaded insert or other type of fastening hardware. As a rule of thumb the outside diameter of bosses should…

Rib Design          Ribs provide a means to economical stiffness and strength in the molded parts without increasing overall wall thickness. Uses of Ribs Locating and arresting components of in assembly Providing alignment  in mating parts Acting as stop or guides for mechanisms   Creation…

Performing Draft analysis   Draft analysis result The green colour represent angle of the surface  with respect to tooling axis The blue colour represent the angle between 0 and 3 deg The red colour represent the angle lesser tha 0 deg      Core  Cavity Block   Parting line    …

Creating tooling axis line            Tooling axis is  created to determine the direction of mold opening and closing. Draft around the different face is provided along tooling axis. Creation of Class A surface  It is created from Class A surface Surface from Class A are extracted…

Creation of tooling axis         Tooling axis is created to determine the direction of the mold opening and closing . Draft around the different faces is provided along tooling axis.   Creating tooling line in X direction Creating tooling line in Y direction     Creating Class B surface…

Creating Tooling Axis line       Tooling axis is created to determine the direction of mold opening and closing. Draft around the different faces is provided along tooling axis. Creating toolling line along X direction   Creating toolling line along Y direction   Creating tooling axis with respect…

Class A Surface: It provides information about the aesthetic feature of a component. The product designer starts development  of design models from class A surface. Class B surface: It provides the information about the engineering feature of the component. This surface is created by offsetting it from class…

Draft Analysis on a Fan Cover Draft Analysis        When we work in a plastic manufacturing of parts, it is importantto ensure that the draft is provided to the part to be molded. I t helps part to be removed from mold without any fraction and material losses. It is an angle provided to taper the part…

Back Door Design Aim: To create a back door assembly by using the given class A surface. and to perform draft analysis.     Introduction          It is back covering part of the car. During the designing one must  ensure that impact from the back should not affect the passenger…

Aim: To design the flanges, Bow, Reinforcement in front, center and rear roof  fo the given roof surface.   Introduction: The roof is an important part of the car body that is used to cover the car from the top. because it is a class A surface, it must be vsuallu appealing and attractive to the customer. It …

Objective:   To Calculate the wheel arc area and To verify whether the car passes the european standards  or not.   Introduction               Wheel arch is the semicircular part positioned above the wheel of a vehicle. The wheel arch design should be such the wheel…

Aim: Design the fender as per the given skin model, and provides the proper space and position for the A pillar,sill,bumper,body,drip mounting area.   FENDER  A fender is an automotive component that protects and frames a vehicles wheels and keeps mud from splashing them. Fender are seen on the front wheels of…

To Calculation of section modulus of Hood design                        The section modulus is the ratio of the moment of inertia of any part or component related to the natural axis of the cross section to the distance from the natural axis to the outer …

CAR HOOD A car hood is  the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access to the engine for repair and maintenance. A concealed latch is typically used to hold down the hood. Drivers can raise and lower their vehicle's hood thanks to the hood hinges that serve…

Underbody coating and its purposes.                 Under side of the car is directly exposed to the dust and muds of the road. these exposure  for a long time leads to form a rust in  the car body. Underbody coating provides long term protection from corrosion…

Benchmarking              Benchmarking is the process of analyzing the choices of similar products based on the selection factor and deducing it to final conclusion.              In automobile industry benchmarking involves in the comparison between…

CREATE COMPLETE TAIL LAMP USING HOT PLATE WELDING SECTIONDED Determine the tooling axis line for the surface.   Surface of the class A has to be made in a good quality. After making a good class A surface , Class B surface has to be extract from the class A surface. by using the tooling  direction line …

To Create the Plastic component as per the given sections.     Plastic component has been created as per the given surface.

1) Assembly drawing considering all factors.   Mounting coordinates Focal coordinates Pivot to pivot distance Packaging distance Regulation angles Metalizing area’s Anti-fog coating area’s BOM Slider lines Parting line for all parts     are created.   2)Child parts drawing for housing…

1) The Tooling Direction is basically the direction that the mold pulls apart. The mold is built in two separate pieces, basically. You have a Cavity side and you have the Core side. The Core pulls apart from the Cavity and that's the Dyeline or the Tooling Direction.     2) Tooling direction for Class…

Objective              Creating a CATIA parametric structure with publication command.   Design methodology / approach           MASTER PRODUCT FILE                    1)INPUT SURFACE      …

Objective To design the Technical Surfacing Kia Sportage car by using the given blue print. Introduction Surface of the car has to created by using the given references images. By placing thegiven image in the standard respective views ( front , side, top, back). By using the blue printwe can trace the curves of the surfaces.…

TASK NO:1 Objective To design the Concept Modeling  Seats of the car by using the given blue print. Introduction Surface of the Car Seats  has to created by using the given references images. By placing thegiven image in the standard respective views. By using the blue printwe can trace the curves of the surfaces.    …

Objective To design the Concept Modelling of Steering Wheel of the car by using the given blue print. Introduction Surface of the Steering Wheel has to created by using the given references images. By placing thegiven image in the standard respective views. By using the blue printwe can trace the curves of the surfaces.…

TASK NO:1 Objective To design the Concept Modeling of Side Fender and hood of the car by using the given blue print. Introduction Surface of the Side Fender has to created by using the given references images. By placing thegiven image in the standard respective views ( front , side, top, back). By using the blue printwe…

TASK NO:1  Front Bumper Objective To design the Concept Modeling of Car Bumper  by using the given blue print. Introduction Surface of the Car Bumper has to created by using the given references images. By placing thegiven image in the standard respective views ( front , side, top, back). By using the blue printwe can…

Title of the Project      Concept Modelling of Alloy Wheel TASK NO:1 Objective      To design the alloy wheel of the car by using the given blue print. Introduction      Surface of the alloy wheel has to created by using the given references images. By placing thegiven image…