Week 8 - Challenge 5 - Core & Cavity Design

CREATION OF TOOL AXIS DIRECTION ON BISECTING METHOD

ON THE IDENTIFICATION THE NORMAL AXIS HAS BEEN TAKEN FOR THE FLAT SURAFCE AS A TOOLING SURFACE

USING OF BISECTING METHOD

THE FIRST INITIAL METHOD WE HAVE TAKEN YZ TO CREATE THE SIDE WALL FACE OF THE BEZEL THE EDGES OF THE SWITCHES HAS BEEN PROJECTED AND BISECTING LINES HAS BEEN CREATED CLEARING BOTH THE WALLS

THEN TO THAT CONSIDERING THE XZ PLANE AND TAKEN REFERENCE FROM ONE SURFACE AND LINE HAS BEEN CREATED BASED ON THE POINT AND ANGLE WITH REFERENCE TO THE PROJECTED LINE THE ANGLE HAS BEEN TAKEN HAS 6 DEGREE

INITIALLY, IT HAS BEEN TAKEN AS 3 DEGREE BUT SOON TO SATISFY THE DRAFT ANALYSIS IT HAS BEEN GIVEN AS 6 DEGREE

ON BISECTING BOTH THE LINES WE GOT THE EXACT TOOLING DIRECTION WHICH CLEARS ALL THE DRAFT FACES AND SATISFIES THE DRAFT ANALYSIS

DRAFT ANALYSIS

THE DIRECTION OF THE COMPASS HAS BEEN COINCIDENCE WITH THE TOOLING AXIS DIRECTION

THE ELEMENTS THAT HAS BEEN SELECTED AS THE COMPLETE BODY

THE DRAFT SATISFACTION ANGLE HAS BEEN GIVEN AS 2.9 DEGREE WHICH SATISFIES THE COMPLETE MODEL

THE DYNAMIC DRAFT RUNNER HAS ALSO SHOWN TO VERIFY THE BODY

OVERALL THE BODY IS SAFE AND PLASTIC PART CAN BE FORMED

THE CORE AND CAVITY PICTURES AS REQUIREMENT