Week 8 - Challenge 4 - Bumper

DEVELOPMENT OF A DOOR TRIM PANEL Q -Creation of CAD model considering following inputs as like in OEM and tier1 companies a) Class A surface b) Nominal thickness : Refer master sections c) Attachment strategy   Find a attachment strategy for the door panel complete work. Use Push pin with Dog house for Lower…

ENGINE WIRING HARNESS USING CATIA V5 Statement of assignment: Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

Wiring harness design in CATIA V5 Aim- Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions…

Wiring harness design in CATIA V5  Aim-Flatten the harness assembly completed in “ week 4 challenge”. Place the flattened view on drawing sheet. Ensure bundles with protective coverings has different visuals on drawing view. Introduction-   Catia model- Flattened wire harness model - Flattened wire…

Wiring harness design in CATIA V5  Aim - Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end) connectors…

Assembly Workbench Objective- To create assembly as per the given details. Aim- 1-create the parts and assemble the Quick reaction motion.   2-create the parts and assemble the CV joint.   CATIA ASSEMBLY QR- Parts-                        1   …

 Wiring harness routing & packaging Rules Objective- 1- Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. 2- Download following Back shell cad data & define it as Electrical back shell using Electrical Part design…

Wiring harness design in CATIA V5 Aim - Q1. Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)…

A pillar Design with Master Section Objective - To create an A piller section surfaces and dog house as per the master section given. Aim - To Ensure using surface command and Use closed body command to create the solids. Piller of cars - In the case of cars, “pillars” refer to roof pillars,…

Door Trim Lower with Engineering Features Objective- To Create the Door Trim Lower Plastic component through the given Class-A surface.The tooling axis for the given Class-A Surface are created by meeting the requirements of the draft angle and at the end to perform the Draft analysis on the model.  Aim- To…

Attachment Feature Creation (DOG HOUSE) Objective - To Create the Dog House for the Door Trim considering the design rules. Consider the thickness of the part to be 2.5 mm. "C" is where the doghouse contacts the backside of the surface Aim - Consider the thickness of the part to be 2.5…

Attachment Feature Creation (Ribs & Screw Boss) Objective - To Create the rib for the Drill Handle considering the design rules. Aim - To Create the Screw boss for the Drill Handle considering the design rules.  General Guidelines for Bosses:   Draft  - 0.5 degrees on the walls of boss   Thickness…

Bumper Introduction- Car bumpers feature protruding shrouds of plastic or metal, called bumper covers, that surround energy-absorbing materials. They are designed to absorb impact to the front and rear of vehicles and minimize low-speed collision damage. Objective- To Create the Bumper Plastic component through the…

Coin Holder Design Objective- To Create the Coin Holder Plastic component through the given Class-A surface.the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Take the Thickness of the component to be 2.5…

Core & Cavity Design Objective- To Create the Core and cavity blocks for the switch bezel . Aim- Tree Structure Tooling Axis Switch Bezel Solid / Surface body Parting Line and Parting Surface To ensure Proper Tree Structure Geometrical sets with a proper name based on the sketches present inside of it All the sketches…

Switch Bezel Design Objective- -To Create the Switch Bezel Plastic component through the given Class-A surface.the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and to perform the Draft analysis on the model.  -Take the Thickness of the component to be 2.5…

Challenge 1 - Base Bracket Design Objective: To Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and to perform the Draft analysis on the model. Aim: Tree Structure To…

BACK DOOR DESIGN using NX Objective- To develop the car backdoor by using given surface method by automotive sheet metal design using NX. Introduction- The trunk or boot of a car is the vehicle's main storage or cargo compartment it also have a hatch at the rear of the vehicle. It is also called a tailgate.These doors…

BACK DOOR DESIGN using NX Objective- To develop the car backdoor by using given surface method by automotive sheet metal design using NX. Introduction- The trunk or boot of a car is the vehicle's main storage or cargo compartment it also have a hatch at the rear of the vehicle. It is also called a tailgate.These doors…

ROOF using NX An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements.There are at least three types of roofs commonly installed on cars, namely sunroofs, moonroofs,…

SECTION MODULUS CALCULATION AND OPTIMIZATION using NX Objective-To find the section modulus of the hood and optimisation to improve the overall section modulus using NX. Introduction- Section modules Section modulus is the ratio of bending to the farthest fiber from neutral axis, or it is the measure of the strength of…

FENDER DESIGN using NX Objective- To design various mounting points on the fender as per the design requirement. Introduction-Fender is the term for the part of an automobile,motorcycle or other vehicle body that frames a wheel well which is the fender underside. Its primary purpose is to prevent sand, mud, rocks,…

FENDER DESIGN -WHEEL ARCH Objective- To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Wheel Arch- Wheel Arch is the semi-circular part of the fender positioned above the wheel of the vehicle. The design of Wheel arch of a fender should be…

HOOD DESIGN - NX   Objective-Designing of hood outer panel, inner panel and reinforcements with the given outer hood skin, master section and design parameters using nx. Introduction-The hood  or bonnet  is the hinged cover over the engine of motor vehicles.Hoods can open to allow access…

UNDERBODY COATING    It is the process of protecting the bottom part of the vehicle from various conditions. A car under body is exposed to the atmosphere where the most wear and tear caused by water, potholed roads, stones and other obstacles on the road.so there are god chances for underbody damage which we…

BENCHMARKING Benchmarking is a process of measuring the performance of a company's products, services, or process against those of another business considered to be the best in the industry. The point of bench marking is to identify internal opportunities for improvement. Benchmarking involves a structured comparison…

  MODELING OF SUNSEEKER PREDATOR YACHT SOLIDWORKS OBJECTIVES To learn and understand the basic and advanced tools and features available for creation of parts and assembly models in SOLIDWORKS To learn complex surfacing features in SOLIDWORKS To learn the assembly operation of the yacht parts To learn application…

MODELLING AND RENDERING OF AMERICAN CHOPPER  INTRODUCTION: SolidWorks is a solid modeling computer-aided design and computer-aided engineering application. It helps the designers quickly sketch out ideas, experiment with features and dimensions, and producemodels and detailed drawings.This project focus on the modelling…