Challenge

Week 8 - Challenge 3 - Coin Holder Design

TASK: To create Coin Holder Plastic component through the given Class-A surface

Steps:

  • from the class A surface given, check for surface clarity.
  • create a tooling axis
  • check the draft analysis
  • extract class A surfaces, untrim, extrapolate and offset to create class B surface
  • create a boundary around class A to create class C surface
  • join all the surfaces
  • create a solid body

class A surface

checking boundary and surface clarity

Creating a Tooling Axis: tooling axis defines the direction of opening and closing of the core and cavity. This is important to create a product that can be manufactured. To create a tooling axis, an intersection line is drawn between the two axis with which the part cannot be created.

Checking Draft Analysis: to perform a draft analysis, it is necessary that the material is customized in the view parameter tool. The minimum draft angle should be set to 3 degrees.

CREATING CLASS B SURFACE

Surfaces of class A are extracted, untrimmed, extrapolated, and then offset to a distance of 2.5mm. After offset, the surfaces are trimmed to create a single shape.

Extraction, extrapolation, and offsetting of outer walls of the class A surfaces.

Intersection lines of surfaces A and B are created. To create a class C surface from these, the class A boundary and surfaces near the boundary are extracted.

CREATING CLASS C SURFACE

The boundary of the class A surface is swept toward class B. A trim tool is then used to trim both class C and the class A boundary.

Trimmed surface.

Joining: the trimmed surfaces and class A are joined.

CREATING A SOLID BODY

The workbench is switched to a part design workbench. Close Surface command is then used to create a closed body.

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