Week 8 - Challenge 2 - Switch Bezel Design

Rear light Rear lights provide greater safety in road traffic, particularly in the dark. They include tail lights, brake lights, reversing lights, rear fog lights and turn signals.      A car headlamp lens is a protective covering that is mounted on the front of a car's headlamp assembly. The lens serves as a protective…

    Introduction: In this project we are designing a tail light lens using given class A surface. The approach includes creation of Class B surface keeping 4 mm thickness in mind for the complete component. The design also included Class C creation from the given parent surface.  CLASS A: Following…

AUTOMOTIVE WIRING HARNESS BACKDOOR Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available connector…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given V16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best…

AIM:     To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.     To place the flattened view on a drawing…

Aim: Using the provided styling surface to come up with a back door design and  using appropriate design methodologies and make the necessary reinforcements and embosses .    A door is a hinged part which is used for entry and exit of the vehicles. Back doors are one of the type doors of the vehicle which are located next…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

  Q1.   process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn Click on support defination - select part - select entry point - select entry plane, exit and base plane. Again Click on support defination - select part…

AIM: To download the connector and mounting clip from open source and assign the necessary characters OBJECTIVE: To download the connector and clip from open source. To create bundle entry point and connector contact point. To define the character of connector and clip. To assemble the mounting clip and connector.…

Objective 1. For the given Car Roof styling, design and develop the essential flanges and reinforcements, namely the Ditch Area, Front Roof Rail, Rear Roof Rail, Centre Roof Rail and Bow-Roofs. 2. Do a curvature study on the roof and perform calculations for Heat Distortion and Snow load criterion to determine and justify…

FENDER DESIGN OBJECTIVE : The main objective of this project is to design a fender using  a new age design software CATIA V5. INTRODUCTION : Design of any product starts from an requirement . The design engineer sketches the product based on the the requirement . Then the 2D sketch  with the proper dimensions…

  Aim: Calculate the Wheel Arch gap at required points and check whether the car passes the European standard. Introduction:                                      Wheel Arch is the semi-circular part…

Objective: Design hood outer panel, inner panel and reinforcements with the given outer hood skin, master section and design parameters.   Introduction: The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment (or trunk on rear-engine and some mid-engine…

AIM To Use the Section from Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object    PROCEDURE: The data are collected from taking the master section using…

AIM: DETAILED REPORT ON BENCHMARKING To prepare a report explaining what is Bench-marking , Compare at least 4 Vehicles and Provide a Preoper conclusion for the report ,suggesting a suitable vehicle among the comparison made. WHAT IS BENCHMARKING ? It is the process of comparing one's business process and performance metrics…

OBJECTIVE : The Objective of the project is to development of vehicle interior door trim panel by using CATIA V5 With given class-A surface along with the master seection. Also Create the side attachment feature as per design rules. INTRODUCTION : The door panel is the interface between the interior of the car and inner…

  Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and is clean.  The main purpose of undercoating is to check rust especially in the body components like…

AIM: Ensure using surface command. Use closed body command to create the solids Rename geometrical set properly. Output Required in a ppt : Picture of the sketches with Sketch solving status’s geometry tab Picture of the Detailed tree structure. Picture of the 3D CAD Create closed body  Create tooling…

Aim: To create a closed solid, Tooling Axis, Heat stakes,Dog House and locators for the given the given component.Input : CLASS-A Surface Door Trim Lower. TOOLING AXIS: The Tooling Axis is the direction in which the mould travels. The mold is built in two separate piece named core and cavity. Three methods for…

    Aim: Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis. Objective: Create the Tooling axis  Design the class-B and class-C surfaces and join them. Use the Close…

AIM: Create the rib for the Drill Handle considering the design rules.   Tooling Axis creation: It is defined as the direction in which the mould/core and cavity open. Selection of the direction of the tooling axis depends on the ease at which components can be easily ejected. By analysing the component the most easily…

AIM : To create the Core and cavity blocks for the Switch Bezel Component. OBJECTIVE : To Create Core, Cavity and Parting surface for the given component along the Tooling Axis. CORE : Core is a preformed, bonded, sand insert placed into the mold to shape the interior of a casting or a part of the casting that cannot be…

Aim: Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Objectives:  Creation of Tooling Axis. Creation…

Aim: To Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Objectives:  Creation of Tooling Axis. Creation…

DESIGN AND DRAFT ANALYSIS OF SWITCH BEZEL OBJECTIVE The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. MATERIAL USED:- Material Supplier / Toolmaker: BASF Corp. / Michael Tool & Mold (Windsor) Ltd.Material…

Aim: To create a Base Bracket Plastic Component through a given Class A Surface and perform Draft Analysis on the final plastic component. Objectives:  Creation of Tooling Axis. Creation of Class B and Class C surface. Creating a solid part out of surface modelling. Draft Analysis of Class A surface and…