Week 8 - Challenge 2 - Switch Bezel Design

Aim: Route the Wiring Harness on given Car body and prepare flatten view drawing in Catia V5 Objective: The objective of this project is to route the wiring harness and prepare flatten view drawing for the tailgate of the car. All types of packaging rules have to be considered while routing the harness and industry based…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry best practices…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN THE HARNESS…

In this challenge Prepare Interconnection the harness A and B in one product file with help of to define mechanical components electicaly and prepare harness A and B layout as per given. HARNESS A HARNESS B HARNESS A AND B 4.Generate CAT.part of harness assembly Go to the Mechanical Assembly workbench > Tools > General…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the points. A base plane has to be defined at a distance of 2 to 3 mm from the clip. again we define the exit point at the first definition as the entry point.…

WIRING HARNESS DESIGN IN CATIA V5 – 3D MODELLING AIM:        To Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.  …

DRAFTING

AIM This Report  aim is to perform draft analysis for the given surface by defining a tooling direction appropriate to the shape of the surface and also to create the class-B,class-C surfaces and final closed body with the help of given Class A surface of A pillar Design with Master Sectionand based on design rules.…

AIM This Report  aim is to perform draft analysis for the given surface by defining a tooling direction appropriate to the shape of the surface and also to create the class-B,class-C surfaces and final closed body with the help of given Class A surface of Door trim lower and to create heat stakes and 4 way loactors…

Dog house design for the Door Trim:   Aim: Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis. Objective: Create the Tooling axis  Design the class-B and class-C surfaces and…

Objective: The main objective of this challenge is to create the B-side features RIBs and Screw Bosses for a given drill handle. Overview: Creating the class B and class C surfaces to the door handle, and creating the B side features (RIBs and Screw Bosses) by considering all the design parameters.Design parameters…

AIM : Create the Core and cavity blocks for the switch bezel designed in the earlier challenge.    The core is the part which forms the internal shape of molding. The cavity is the part which forms external shape of molding.Core is the side of the tool where the plastic…

OBJECTIVE The objective of the project is to design the BUMPER and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION The control panel  is the frame part of the window switch that holds its switch covers and buttons into place. Moulding is the method…

AIM: To create the coin holder plastic component through the given Class A surface. To begin with the tooling axis for the given Class-A surface should be created meeting the requirements of the draft angle and at the end perform the draft analysis on the model. Take the thickness of the component to be 2.5mm. DESCRIPTION:…

OBJECTIVE The objective of the project is to design the switch bezel and to do a draft analysis for it by creating the required tooling direction with the help of Bisecting method. INTRODUCTION The control panel bezel is the frame part of the window switch that holds its switch covers and buttons into place. Moulding is…

  AIM: Create the Base Bracket Plastic component through the given Class-A surface. And perform the Draft analysis on the model. OBJECTIVES: To model a base bracket and perform draft analysis on the model. THEORY: Draft Analysis: Draft analysis helps to detect if your drafted part is easily removable from the mold…

OBJECTIVE: To develop the car backdoor by using given surface method by automotive sheet metal design. A backdoor is located at the rear end of the car which gives access for the boot space to store luggage.,spare whhel etc.These doors can be operated mannualy or eclectric powered.In most of the luxuary car is electric…

Report on roof design Aim: To develop the essential flanges and reinforcements with appropriate dimensions and checking draft by performing draft analysis ,calculating Section inertia ,Heat distortion and snow load on the roof. Roof :An automobile roof of a car top is the portion of an automobile that sits above the passenger…

Report On Section Modulus Calculation and Optimization Of Hood  Aim: To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood.Higher the section modulus of a structure , the more the resistive…

FENDER DESIGN OBJECTIVE : 1. Design drip area 2. Design Sill Mount Area 3. Design cowl Mount Area 4. Design Bumper Mount Region and A Pillar Mount Region INPUT FROM STYLING TEAM A class Surface 1. Design of Drip Area Master section to follow to create the Drip Area.   Creating Drip Area Following the given Master ,Regulations…

  WHEEL ARCH The Wheel arch is an arch-shaped cavity in the bodyof a vehicle ,which houses a wheel ,it has two important functions.it serves for the safety of pedestrians and other cars because the wheel is situated in the body of vehicle. The second function is to protect the car from the sticky materials,such as…

report in ppt formt and design in zip format 

ans in pdf format.

ans in ppt format