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Week 8 - Challenge 1 - Base Bracket Design

Project Objective: I have Designed the Base Bracket Plastic component through the given Class-A surface. Creation of B surface along with tooling axis for the given Class-A Surface. 01. INPUT A-SURFACE 02. TOOLING AXIS  03. DRAFT ANALYSIS: 04. B-SURFACE: 05. C-SURFACE: 06. JOIN SURFACE A+C: 07. CLOSED VOLUME SURFACE…

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    Read more Projects by Rajnish Kumar (23)

    Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

    Objective:

    Project objective: I Designed a Lower  Door Trim with a Mounting Fixation Heat Stake as per plastic trim design guidelines and Tooling feasibility. 01. A SURFACE:   02. B SURFACE: 01.1 DRAFT ANALYSIS: 03. C  SURFACE: 04. FINAL JOIN SURFACE:05. CLOSE VOLUME: 06. HEAT STAKE DESIGN: 6.1 DRAFT ANALYSIS: 07. LOCATOR DESIGN:…

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    28 Nov 2024 06:29 AM IST

    • DESIGN
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    Week 9 - Challenge 3 - Bumper

    Objective:

    Project Objective: I have Designed the Plastic bumper part thickness Creation of the B surface along with the tooling axis and draft analysis. 1. Work on A surface: 01.B. Tooling direction of A surface: 01.C. Draft analysis of A surface: 02. Working on B surface Operation:  2A. Final B Surface: 03. Working on…

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    28 Nov 2024 06:29 AM IST

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      Week 11 - Project - A pillar Design with Master Section

      Objective:

      Project objective: I Designed A Pillar Design with a Mounting Fixation Heat Stake as per plastic trim design guidelines and Tooling feasibility.  01. A-Surface  02. B-Surface  03. C-Surface 04. Final Surface Close volume 05. Final A Pillar Design 06. Final Design A-Pillar 07. Draft Analysis:07.1 MTD  08. CONCLUSION: I…

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      09 Oct 2023 04:14 PM IST

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        Week 10 - Challenge 2- Attachment Feature Creation (Dog House)

        Objective:

        Project objective: I have created a Dog House with the given plastic Door Trim as a design guideline.01. In put A-Surface: 02. B - Surface: 03. C - Surface:   04. Final Join Surface 05. Cloase volume 06. Dog house design  07. Final Door Trim Design 08. Draft Analysis:       8.1.Dog house: …

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        25 Aug 2023 04:56 PM IST

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          Week 10 - Challenge 1- Attachment Feature Creation (Ribs & Screw Boss)

          Objective:

          Objective: I have Created Ribs and Screw bosses on the given Door Handle plastics part as a design guideline.   Door Handle Plastics Part at Ribs and screw bosses creation  01. Ribs Creation Design of Ribs: Purpose of ribs: To prove the structural strength of the plastics part 02. Screw bosses Purpose of ribs:…

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          22 Apr 2023 12:18 PM IST

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            Week 7 Challenge - Assembly Workbench

            Objective:

            Objective: I have created individual parts models 1 and model 2 after making an assembly.  Assembly Model 01. ASSEMBLY: QUICK RETURN MECHANISM. 01. BODY 02. BODY 03. BODY 04. BODY 05. BODY Assembly Model 02.     01. BODY 02. BODY 03. BODY Conclusion: I have created a part model as per the given drawing and…

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            29 Mar 2023 05:13 PM IST

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              Week 8 - Challenge 3 - Coin Holder Design

              Objective:

              Project Objective: I have Designed the Coin Holder Plastic component Creation of the B surface along with the tooling axis and draft analysisCoin Holder. 1. Work on A surface: 01.B. Tooling direction of A surface: 01.C. Draft analysis of A surface: 02. Working on B surface Operation: 2.A.Extract  2. B.Surface…

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              09 Mar 2023 03:06 PM IST

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                Week 8 - Challenge 2 - Switch Bezel Design

                Objective:

                Project Objective: I have Designed the Switch bezel Plastic component Creation of the B surface along with the tooling axis and draft analysis switch bezel. 01. A surface: 02. Tooling direction of A surface: 03. Working of B surface: 3.a.Extract A Surface 3.b. Surface Untrim: 3.d. Surface Extrapol: 3.de Surface Offset:…

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                05 Oct 2022 05:05 PM IST

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                  Week 8 - Challenge 1 - Base Bracket Design

                  Objective:

                  Project Objective: I have Designed the Base Bracket Plastic component through the given Class-A surface. Creation of B surface along with tooling axis for the given Class-A Surface. 01. INPUT A-SURFACE 02. TOOLING AXIS  03. DRAFT ANALYSIS: 04. B-SURFACE: 05. C-SURFACE: 06. JOIN SURFACE A+C: 07. CLOSED VOLUME SURFACE…

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                  24 Sep 2022 12:17 PM IST

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                    Roof Design and Develop the Essential Flanges and Reinforcements, and Check for Draft Analysis and also Section Modulus Report on the 0-Y Yection.

                    Objective:

                    Project Objective: In this project, I am going to the Design of Roof and Develop the Essential Flanges and Reinforcements, and check for Draft analysis and also section modulus report on the 0-Y section. 01.About Roof design: The roof is an essential part of a vehicle that plays an indispensable role in providing…

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                    29 Mar 2022 05:31 PM IST

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                      Under Body Car Coating on Body-In-White for Improve Properties of Body By Using Advance Coating Technology Process.

                      Objective:

                      Project Objective: In This Project, I am going to work on the Process of Under Body of Car Coating for Body-In-White Outer Body to improve the Strenght, Static Look, Avoid Crosion, and Heat  Resistance, and Reduce Effect of UV Light of the Cars Body. 01. About Under Body Coating for BIW: The coating is formulated…

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                      27 Mar 2022 04:54 PM IST

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                        Mr. D.S. Pughazhyendhii is a married man who lives in Bangalore which is a highly crowded city. His Family comprises five members including his wife, five-year-old boy, his father, and his mother. He visits his native place Madurai which is 500kms away from Bangalore once in a month. Also, he will be using his car to commute to his office. His budget falls between 8 to 10 lakhs on road. Please suggest to him with options so that he will buy a good car for his family. Note: Pughazhyendhii  is fond of big cars

                        Objective:

                        Project Objective:- In This Project, I am Going to Suggest a Big Car for Mr.D.S. Pughazhyendhii Under 8 to 10 Lakhs on Road for Official and Family Purpose Traveling Distance Around 500km. 01. Suggested Cars Listed Below:-  01. Hyundai Vennu 1.4 CRDi MTE. 02. Mahindra XUV 3000 1.5W6. 03. Nissan Kicks XE Diesel.…

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                        19 Mar 2022 12:16 PM IST

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                          Wheel Arch Design for Fender Calculation to Satisfied the European and US Standers.

                          Objective:

                          Project objective: In this Project, I am going to find the value of SA, SB, SC, SD, and SE and Calculate of wheel arch for given fender design and validate can it pass European standers and Discus US Standers. 01.About of fender Wheel Arch: The wheel arch is the semi-circular part positioned above the wheel of…

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                          19 Mar 2022 12:14 PM IST

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                            Hood Design for the Car that Satisfies the Industry’s Manufacturing Requirements, Functional Requirements, and As Well As European N.C.A.P Standards Using Siemens NX CAD.

                            Objective:

                            Project Objective: In this Project, I am going to Design the Hood of the Car and The Main Purpose to Improve Strength of Body, Reduce the Material weight of Body and Improve Mailage of Car and Saftey Purpose Using Different Types of Sheet Metal Operation and Design Shape on Front  Hood Car Body. 01. About of…

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                            07 Mar 2022 04:01 PM IST

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                              Advanced Sheet Metal Design Using NX Cad Challenge_8_Flattening and Forming.  

                              Objective:

                              Project Objective: In this Project, I am going to Explain Natural Data Files & Its Types and Design Complex Sheet Metal Parts using Flattening & Forming Commands in NX-Cad.   01.About Neutral Data File: A Neutral file is a formatted text file containing information about parts…

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                              14 Sep 2020 05:31 AM IST

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                              Advanced Sheet Metal Design Using NX Cad Challenge_7_ Metal bracket-II

                              Objective:

                              Project Objective: In this Project, I am going to Design Metal Brackets in which add features Holes, Gusset, and Thickness in Metal Brackets for improvements the  Strenght and Quality of  Parts and Design as per Manufacturing Requirement using NX-Cad. 01. About Metal Bracket: A bracket is a structural…

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                              08 Sep 2020 03:06 PM IST

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                                Advanced Sheet Metal Design Using NX Cad Challenge_6_Bracket

                                Objective:

                                Project Object: In this Project, I am going to Design Sheet Metal Bracket as per given Manufacturing Data using Nx-Cad. 01.Manufacturing Requirements: Sheet Size thickness = 3 mm Cornor Radius= 25mm, 30 mm and 60 mm Bead= Length 286 mm, Depth and Radius = 7 mm. Hole = 20 mm Diamet (3 Nos.) 02.Design Process of Bracket:…

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                                07 Sep 2020 11:25 AM IST

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                                  Advanced Sheet Metal Design Using NX Cad Challenge_5_Odd Shaped Enclosure

                                  Objective:

                                  Project Object: In this Project: I am going to Design odd Shaped Part in Sheet Metal using Features Flange, Jog, Holes, and Bead in NX Cad.   01.Design Data for odd Shaped : Sheet Size = 200mm X100mm. Sheet Thickness = 3mm. Flange Length = 20mm. Hole Diameter = 10 mm (7Nos). Bead = Depth 3mm and Radius 3mm. 02.…

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                                  05 Sep 2020 12:01 PM IST

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                                    Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

                                    Objective:

                                    Project Object: In this Project, I am going to Design Sheet Meta Box Assembly using Design Parameters Flange length,  Bend Radius & Angle, Dimple Depth, Bead Depth, Ham Flange Length & Angle Using Nx-Cad. 01.Design Parameters: Sheet Thickness = 200mm X 150mm X1mm (thickness) Flange Length with Bend Radius…

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                                    02 Sep 2020 12:36 PM IST

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                                      Sheet Metal Casing Design as per Manufacturing Requirement using NX-Cad.

                                      Objective:

                                      Project Objective: In this Project, I am going to Design Sheet Metal Casing  Flange, Bend Angle, Holes, Drip Dimple, and Sheet Thickness as Per Manufuactruing Requirement using NX-Cad.  01. Manufacturing Requirements: Sheet Size = 60mm X 50mm X 1mm(thickness). Flange length = 5mm Band angle = 90 Degree Dimple…

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                                      01 Sep 2020 05:36 PM IST

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                                        Backdoor or Tailgate Design using Sheet Metal Emboss Hemming and Punching for Positioning of Mounting of Latch Striker, Gas Stay, Wiper Motor, Hing with Rear Roof Rail Using Design Concept and Nx-Cad Software .

                                        Objective:

                                         Project Objective: In this project, I am going to Design the Backdoor or Tailgate in Positioning of Latch Striker, Gas Stay, Wiper Motor, Hing Emboss & Reinforcement, and Hemming using Nx-Cad. About Backdoor: The Backdoor is the panel that covers the boot (or trunk) of an automobile. It enables access to the…

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                                        27 Aug 2020 02:29 PM IST

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                                          Calculate Section Modulus and Optimization of Assembly Hood Design Inner and Outer Panel .

                                          Objective:

                                          Project Objective: In this Project, I am going to calculate the Section Modulus of the Hood Inner panel and Outer panel Design and Optimization of the Hood Design using Nx-Cad.  01. About Section module: Section modules are the geometric property of a given cross-section used in the design of flexible members. Section…

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                                          22 Aug 2020 05:41 AM IST

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                                            Fender Design and Development its Mounting Elements and Modification in Position and Shape of Drip Mount, Bumper Mount, Sill Mount, A-Pillar Mount, Splash Cover Mount, in Main Fender Body as per Manufacturing Requirement using NX CAD.

                                            Objective:

                                            Project Objective: In this Project, I am going to Design of the Front Fender and its Mounting in Fender Body mount, Drip Mount, Bumper Mount, Sill Mount, A-Pillar Mount, and Splash Cover Mount, Design as per Manufacturing Requirements by using NX CAD.  01. About of Front Fender:       …

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                                            15 Aug 2020 05:57 AM IST

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