Week 7 Challenge - Assembly Workbench

Butterfly Valve: A butterfly valve is a valve that isolates or regulates the flow of a fluid. The closing mechanism is a disk that rotates. A butterfly valve is from a family of valves called quarter-turn valves. In operation, the valve is fully open or closed when the disc is rotated a quarter turn.…

2.1 BACK DOOR   Back door or tail gate  simply refers to the back of the car that can open and close.it covering the rear of the vehicle.It provide access to a cargo area (trunk/boot ).A tailgate hinged at the roof is a predominant characteristic of hatchbacks, estates/station wagons and liftbacks .The…

THEORY A wiring harness is a logical arrangement of wires, terminals, and connectors that runs throughout the entire vehicle and transmits data and electrical power, effectively "connecting" a number of different components. Similar to how the circulatory and central nervous systems of the human body transmit energy and…

 Design Procedure:  Import the file. File>open>browse file and select the given product(product name .igs) as shown in the figure below:. Roof Design  Given surface is A-class and we have to design Roof surface with the help of this A-class and the help of master section which is shown below: There…

Fender is the american english term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well. Its primary propose is to prevent sand, rocks, mud, liquids, and other road spray from being thrown into the air by the rotating tire. Fender are typically rigid and can be damaged by contact with…

Section modulus Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members, it is also referred to as the Polar Modulus or the Torsional Sectional Modulus. Other geometric properties used in design include area for tension and shear, radius of gyration…

Hood is main component of a car at the front portion. It is used to decorate the car & add luxurious look. The shape of the bonnet is made aerodynamic in order to minimize the air effect. Hood design consideration:- The hood of a car is considered as the frontal BIW enclosure component. Bonnets are designed to reduce…

ENGINE WIRING HARNESS ROUTING  The above figure shows the given V16 engine cad data .Here routing the wiring harness for the following electrical components attached to the engine. fuel injector for each cylinder we have 16 cylinder engine  camshaft sensors on each engine block (4 camshaft sensor ) Engine coolant sensor…

Create a product file and navigate to the Electrical Harness Flattening for wire harness flattening option and save it in the same location where the wire harness or routing assembly is stored. Define the 'Harness flattening parameters' in order to flatten the required wire harness assembly. While defining the harness…

Step-1: Define all the electrical connectors geometrically and electrically so that they can be used in the wiring harness. 1 2 3 3 4 + 5 6 7 8 9 10 HARNESS A After all the connectors are defined, the workbench was switched to Electrical Harness Assembly where Geometrical Bundle was activated. All the connectors were routed…

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 1 ANS process: Create two points one as entry and another as exit point. create planes at two points and another at base. Switch to Electric part desgn Click on support defination - select part - select entry point - select entry plane, exit and base plane. Again Click on support defination - select part - select exit…

  1 THE CONNECTOR IS FIRST UPLOADED IN THE PART DESIGN WORKBENCH  WE DEFINE THE POINTS FOR CONNECTOR CONNECTION AND BUNDLE CONNECTION. THE AXIS SYSTEMS ARE PLACED ON THE CONNECTOR CONNECTION AND CAVITY CONNECTION POINTS THE ORIENTATION OF THE AXIS SYSTEM IS NOT SPECIFIC, WE JUST NEED TO FOLLOW A SIMILAR ORIENTATION FOR…

CREATION OF TOOLING AXIS: Tooling axis is the direction in which a core or cavity of mold opens. This Axis is very important to determine the orientation of the component in mold, core and cavity design. The tooling axis is created by the inertia method by using the steps as follow Click “Measure inertia” and…

CREATION OF TOOLING DIRECTION Considering the Ejection from the cavity of the mould after manufacturing the interior trim (switch bezel) must have the nominal 3-degree draft angle. Hence the tooling direction is created by considering the above factor and bisecting method is used. The base surface of the class –…

 EXPLANATION OF CREATION OF TOOLING AXIS :- intially i have created the dummy tooling axis with the hole from the base backet then by usng the bisecting method  itially we used to ceate the yz plane om that we used to intecet the CLASS-A SURFACE by the plane of yz and referance of the point the we get a some defined sketch…

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