Week 6

WEEK 6 CHALLENGE

OBJECTIVE

In this challenge we have to connect the back door of a car with different types of connection methods and explain the procedure to connect different component FE.

PROCEDURE

• Import the FE back door model into ANSA.

• Separate the components with different PID to make connections easier.

• To create rbe2 element go to Nastran deck – elements – rbe2 – select the nodes to be connected then click of.

• To create bolt connections, create rbe2 elements on both holes and then connect the mid-point with node rbe2.

• To denote washer split we use zone cut in mesh – shell mesh – zone cut.

• To create automated bolt connection create cog point on the hole – convert them into bolt by convert option in assembly manager – then go to connection manager - select the bolt point - select the type of connections as bolt – give search distance – select the PID – select the zone types – apply and realize.

• To create weld connection convert length of the FE to be welded into curve – then convert the curve into seam line – then go to connection manager select the seam line – select the connections as overlap joint/y- joint – give search distance – select the pid to be connected – apply and realize.

• To create spot weld connection create cog point on the FE – convert them into spot line by convert option in assembly manager – then go to connection manager - select the spot - select the type of connections as rbe3 hexa rbe3 – give search distance – select the PID – select the zone types – apply and realize.

• To create cbush connection create curve of FE – convert them into spot line by convert option in assembly manager – then go to connection manager - select the spot - select the type of connections as cbush – give search distance – select the PID – apply and realize – then change the orient and CID of the cbush to global axis.

CONCLUSION

Finally, the required connections with dof are given to the FE model of the back door.

LEARNING OUTCOMES

Learnt different typed of connections, there behaviours and how to create them in ANSA pre-processors.