Week 4 Challenge

TOOLING DIRECTION: Tooling direction is the main consideration for plastic parts and mold parts because it defines the movement of mold parts and the possibility of the plastic part coming out from the mold part (Core and Cavity). In Molding, machine arrangement is given to open the mold along a direction which is known…

Aim To create a CATIA parametric structure with publication command and to create a complete product file that we are using to design a lens. PRODUCT FILE CREATION   Below images are which created the product and parts file in lens design.   The given  Class A surface of lens model.  This is the…

AIM: To designed a sheetmeal componnet of metal bracket using NX Cad and explain in detail report INTRODUCTION: Sheet metal fabrication includes important design considerations to help improve part manufacturability, enhance cosmetic appearance and reduce overall production time. Sheet metal fabrication is the process…

AIM: To create a sheetmetal component of bracket using NX cad tool  in sheetmetal workbench and create drawing for the component. INTRODUCTION: Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used in metal working , and it can be cut and…

AIM: To create a enclosure with oddshapes component using NX cad and explain with detail report. INTRODUCTION: Sheet metal is simply metal formed into thin and flat pieces. It is one of the fundamental forms used in metalworking and can be cut and bent into a variety of different shapes. Countless everyday objects are…

  BOX ASSEMBLY USING NX CAD AIM: To create a sheet metal component of Box Asssembly  in NX cad tool and to explain with detail report. INTRODUCTION Sheet metal is a metal forming process through industrial process into thin, flat pieces. Here, I have created a Sheet Metal Box assembly of Various thickened parts.…

                                                                            CASING DESIGN   AIM: To create a sheet metal component…

AIM: To design and Assemble components of Butterfly valve and apply GD&T to the assembly drawing. OBJECTIVE: The objective is to design & assemble the components of the butterfly valve using various modeling & assembly features in SIEMENS NX CAD. Developing drawing sheets of butterfly valve assembly using various drafting…

AIM- Route the Wiring harness on given Car Hatch and prepare a flatten view drawing in CATIA V5. OBJECTIVE- The objective of this project is to route the wiring harness and prepare flatten-view drawing for the given car body hatch. All types of packaging rules and constraints have to be considered while routing the harness.…

AIM To Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.  OBJECTIVE: The objective of the project is to route the wiring harness on given Bugatti V16 Engine and prepare…

AIM  To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE To flatten the wire harness assembly completed in week 4 assignment.. To place the flattened view on a drawing sheet. To ensure bundles with protective coverings has different visuals…

Aim: Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. Objective: The electrical connectors are represented by numbers in the above figure. There are 8…

AIM To route wiring harness with following given layout by using in Electrical workbench.  Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  Download from  www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA Connectors…

 AIM: To download the P clamp and define it as electrical support in the electrical part design workbench and also define the necessary electrical properties. To download the Backshell and define it as electrical Backshell in the electrical part design workbench and also define the necessary electrical properties.…

Aim To import the electrical models from the TE website then define each part as a electrical and then design connections for them.   Connectors: Connectors are parts or devices used for electrically connecting or disconnecting circuits etc. They can connect and disconnect by hands or with simple tools without requiring…

AIM: To design a Door Panel of an Automotive To create an assembly and organize different surfaces of the given class A surface into different parts of the door trim panel. To create a tooling axis and perform a draft analysis on the class A surface of each part. To create class B, class C surface, and close surface for…

AIM A dumb solid body of roof CAD model is provided for which following points to be designed and analyzed are as follow, Extracting the styling surface and for the given car roof styling and design the essential flanges and reinforcement, namely Ditch Area, Front Roof Rail, Rear Roof Rail, Centre Roof Rail, and Bow-Roofs.…

AIM: To calculate the section modulus of the hood panel and then optimizing the hood panel for better section modulus. INTRODUCTION: SECTION MODULUS: Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in the design include an…

AIM BACK DOOR A back door is a BIW component found in all Automotive car generally used for opening and closing of the so called car luggage that is usually used for storing items inside a car. In general the opening and closing of the door is co-ordinated by the Latch and Stricker position and the Gas stay position that…

AIM To calculate the Wheel Arc area and prove whether the car will pass the standards or Not. FENDER: Fender is a part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primarypurpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into…

AIM: The aim of these project is to design fender and the main design requirements for Drip area, Bumper, A pillar and Sill mounting areas. FENDER DESIGN: Fender Fender is a front outer side member of a car which covers the wheel side. Fender purpose is to prevent sand, mud, rocks, liquids and other particles. or Fender…

AIM: To Design Hood outer panel, inner panel and the necessary reinforcements by following the Master section mentioned with the design parameter explained in the videos. Submit an assembly of Hood inner panel, outer panel, latch, hinge and the reinforcements INTRODUCTION: HOOD: A car hood, also referred to as a bonnet…

UNDERBODY COATING INTRODUCTION A car’s underbody is exposed to the most wear and tear caused by muddy water, potholed roads, stones and other obstacles on the road. Because it’s not in plain sight, we often do not see the damage. In Indian road conditions, a car’s underbody is most prone to corrosion.…

BENCHMARKING Benchmarking is defined as the process of measuring products, services, and processes against those of organizations known to be leaders in one or more aspects of their operations. Benchmarking provides necessary insights to help you understand how your organization compares with similar organizations, even…

AIM: To create a solid body of B pillar cover including ribs and locators using given A class surface and master section and adding thickness.  INTRODUCTION : B-Pillar   The B-pillar is the central pillar of the car. This pillar is actually a sheet metal part which is welded in the BIW of the car. The B-pillar trim is…

AIM: To Create the Class B and Class C surfaces form the given class A surface of the door arm rest and to Draft analysis the surface of the given model. PROCEDURES: CREATE TOOLING AXIS: Check for any kind of surface openings using the boundary feature. Fix the open surfaces if any. Create two tooling axes for the component…

AIM: To create Plastic design and attach the Engineering features and generate the Draft Analysis for the given Door Applique Class A model. INTRODUCTION: HEAT STAKING : Heat Staking is a pulsed-heat process to join two or more parts out of which one at least is made of plastic. The process is to deform the plastic material…

AIM To Create  attachement features such as the screw boss and Dog House for the Centre console coin holder with respect to the design rules. INTRODUCTION SCREW BOSS Boss features are commonly found in injection molding designs. They are used to aid in the assembly of molded parts by providing a channel for a…

Aim To create the rib for the Centre console coin holder considering the design rules which given. Introduction Design rules fo ribs lets consider Nominal Wall thickness is T Thickness of rib - 0.3T to 0.7T Height of the rib - less than 5T Space between two ribs - more thant 4T Fillet radius of rib- T/8 or 0.25mm max Draft…

AIM. To create assembly from the given drawings.   PROCEDURES OF ASSEMBLY In the assembly workbench, assemble the each created parts in order to constraints such as fix, coincidence, offset and surface contact.First we have to fix the base part of the product and then contraints with remianing parts. After that have…

AIM To create the Core and cavity blocks for the switch bezel designed. Introduction Core and Cavity Cavity and core are used in the injection molding process, where the concave part of the mold is the cavity and the convex part is the core.The cavity and core are used in pairs, with the cavity also referred to as the…

AIM To create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  To Create the Coin Holder plastic component in 2.5…

AIM To create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  To create plastic component with 2.5 thickness. Tooling…

Aim :         To create the Base Bracket Plastic component through the given Class-A surface with the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Creation of Tooling Axis  …

AIM To create the tooling axis for the given Fan cover model meeting the requirements of the draft angle and perform the Draft analysis on the model. INTRODUCTION Draft Analysis, The Draft Analysis command enables you to detect if the part you drafted will be easily removed. This type of analysis is performed based…

Aim  To write a program that extracts the 14 Co efficients of species and calculating entropy,enthalpy and specific heat of all species in the data file and plot them . Calculate the molecular weight of each species. Objective, To write a program extracts the 14 co-efficients of all species and Calculate, plot entropy,enthalpyt,…

Aim To optimize the stalgamite function and  find out the  global maxima of the function by  write a program using MATLAB. To plot for the 3 case studies and find  time to take running for each cases. Objective; To write a code in MATLAb to optimize the stalagmite function and find the global Maxima…

Aim, A program to solve the following ODE and will stimulate the simple pendulum motion by using given parameters in Matlab. Objective, To write a program to solve the following ODE using represents the equation of simple penudlam motion to calculating damping wrt angular velocity and angular dispalcement. To write a program…

Aims: To write a program in Matlap to stimulate the forward kinematics of 2R Robotic Arm  Objective: To Stimulate the forward kinematics of 2R Robotic arm by using matlap. Introduction: In this task we have to findout the forward kinematics of 2R Robotic arm by using the basic arms of the robot to do that we…

1.Identify each of the major elements in the above automotive wiring diagram.     Main Power Control line Auxilary System Battery Starter Generator Ignition Coil   ammeter Breaker Fuse Junction Block Ignition Switch Light Switch Current and voltage regulator Dome Light Switch Foor Selector Switch Distributor…