Challenge

Week 4-1D Element Creation Challenge

AIM:

To Mesh the Given component with the Size of 5 Units & to Create 1D elements on the following component with given cross-section and DOF.

GIVEN DATA:

a. Rod element:- Translational DOF should be Constrained with RBE2 link

Cross-Section: BOX- Dimension a= 12 mm

dimension b=10 mm

Thickness t= 0.75 mm

b. Beam element:- All DOF should be constrained with RBE3 link

Cross-Section: I Section- Dimension a= 8 mm

Dimension b= 10 mm

Dimension c= 8.5 mm

Thickness t1= 0.75 mm

Thickness t2= .6 mm

Thickness t3= .6 mm

c. Bar element:- Constrain only x and y DOFs With RBE3 link

Cross-section: X section- Dimension DIM1= 5 mm

Thickness DIM2= 1.2 mm

Dimension DIM3= 10 mm

Thickness DIM4= 1.2mm

d. & e. Apply the mass of magnitude 10 with the RBE2 link

f. Join the two components with Spring elements

THEORY:

PROJECT METHODOLOGY:

1. MID SURFACE:

  • Auto mid surface has been used to extract the midsurface for this simple bracket.
  • Components has been created and assigned to the particular mid surfaces.

2. ASSIGN MATERIAL:

  • Create material.
  • Here I have created a material and assigned to steel.

3. ASSIGN PROPERTY:

  • Create property
  • Enter Thickness value & element type.
  • Also assign this created property to the particular component & material.

4. WASHER SPLIT:

  • Washer spilt is used to capture the mesh near the holes properly.
  • The washer split offset value is given to 5 units in this project.

5. 2D MESH:

  • For this project auto mesh is been performed for the element target length of 5 units.

6. 1D ELEMENTS:

  • Some 1D elements used in this projects are,
    • PBAR
    • PROD
    • PBEAM
    • RBE2
    • RBE3
  • As per the given details I have deployed the 1D elements.
  • To deploy bar, rod, beam elements hyperbeam has been used.
  • Where hyperbeam is used to create a cross sections.

a.HYPERBEAM:

From the given data a. rod element, b. beam element, c. bar element we will be creating a cross sections using hyper beam.

a. Rod element - (cross section - box):

  • The given cross section details for rod elements are,
    • Cross-Section: BOX

    • Dimension a= 12 mm, b=10 mm

    • Thickness t= 0.75 mm

  • To create this cross section Go to --> 1D --> Hyperbeam --> Create --> standard section ---> Hypermesh --> Thin walled box.
  • The standard cross section shape will be created and enter the given dimensions data as shown in the below figure.

b. BEAM ELEMENT - (I-Section):

  • The given cross section details for beam elements are,
    • Cross-Section: I Section
    • Dimension: a= 8 mm, b= 10 mm, c= 8.5 mm
    • Thickness : t1= 0.75 mm, t2= .6 m, t3= .6 mm
  • To create this cross section Go to --> 1D --> Hyperbeam --> Create --> standard section ---> Hypermesh --> I - section
  • The standard cross section shape will be created and enter the given dimensions data as shown in the below figure.

c. BAR ELEMENT (X -SECTION):

  • The given cross section details for beam elements are,
    • Cross-section: X section
    • Dimension DIM1= 5 mm
    • Thickness DIM2= 1.2 mm
    • Dimension DIM3= 10 mm
    • Thickness DIM4= 1.2mm
  • To create this cross section Go to --> 1D --> Hyperbeam --> Create --> standard section ---> Optistruct --> CROSS
  • The standard cross section shape will be created and enter the given dimensions data as shown in the below figure.

The mesh & creation of 1D element has been successfully achieved as per the given inputs.

LEARNING OUTCOMES:

From this challenge, I can able create a 1D element as per the given inputs.

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