Challenge

Week 3 - 2D meshing for sheet metal

AIM - 2D messhing for a sheet metal

steps to perform a 2d meshing for a given element are-

1. geometry file import to ansa software

2. analysis the geometry and isolate as per requierment,- by using boolean commands, store lock, manage store

3. assine the property card and material card values in it

4. check the thickness of geometry in all sides

5. do geometry clean up and slove the error ,face cracs,cones,etc- by check geometry command

6. create mid surface manuval by orient command for color and offset command for mid surface

7. and also by mid surf command we can create automatic mid surface by box selection

8. assine property card to new mid surface geometry

9. performe topo to join the faceses of new mid surfaceses

10. after topo do geometry clean up (removing exta lines, curve mating lines etc)

11. after geometry clean up set perimeter length by box selection

12. cross check the perimeter length in all sides ,if not then add or remove the hot points

13. maintain the circle and other holes node points in even number and slide them parallel

14. set average length -5, minimum length- 2

15. after topo module complition move to mesh module- classic mesh 2d mesh

16. set qulatiy criteria

S.No

Quality Criteria

Value

1

Target/Average length

5

2

Minimum Length

2

3

Maximum Length

7

4

Aspect

3

5

Warpage

15

6

Skewness

45

7

Jacobian

0.7

8

Minimum Quad Angle

45

9

Maximum Quad Angle

135

10

Minimum Tria Angle

30

11

Maximum Tria Angle

120

10

Tria Percentage

15

16. mesh the un meshed elements - best mesh, reconstruct, smooth, are meshing commands

*avoid the tria elements in opposite or same in direction

*avoid the tria at perimeter lines

*avoid the rotating quads in mesh flow

*avoid back to back trias

to handle trias and quads - split , paste, swap commands are used

17. mesh flow direction should be in a one direction flow from start point

18. maintain quality criteria values without fail

19. if quality pass in a mesh with out fail then our preprocessins model is ready

20. file transfer to post processor

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