Week 2:- BiW Fixture Basics Challenge

1.Project Execution Activity

2.Types of joining Processes.

Joining function panels merged together..

Spot welding

Riveting

Mic welding

3.Resistance Welding

Resistance spot welding is the contacting Metal Surfaces are joined the heat obtained from resistance to electric current..

Application

sheet thickness 0.5 to 3mm welded.

Two shaped copper alloy electrodes welding

Small spot in metal

Forcing a large current through the spot will melt the metal

4.Fusion welding

Joins of two metal used on a intermediate filler material..

Types of Fusion Welding

Arc welding

Laser Welding

Induction Welding

Applications

Sheet metal welding

Automotive and automobile industry

Panels join welding

Re weld for automobiles

5. 3.2.1.Process

Fixture Designer the major portion of design time is spent deciding how to locate the workpieces in the fixture.. 9 degrees of freedom of the workpieces need to be fixed.

3.2.1 methods rest the work piece on three non collinear points of the bottom surface and freedom axis +Z,CROT-X ,ACROT-X,..

Rest the work piece at two points of side surface..and will be fix +Y and ACROT -Z degrees of freedom..

6.Body coordinate system

The body coordinate system has been widely used in automotive industry for drawing in car parts , product, process design.

A coordinate system is a reference system consisting of a set of points, lines and surfaces.

BCS is also called as car line and body line

X- Longitudinal direction

Y- Transverse Direction

Z- Vertical Direction