Week 2:- BiW Fixture Basics Challenge

Question No.1 – What is Design methodologies? Answer: DESIGN METHODOLOGIES: In this methodology we learn about three design processes, we're going to study how do we proceed while doing a design. And one of the things that we take care of structuring or design tree so we'll be learning how to structure the design…

PROCESS OF PROJECT EXECUTION ACTIVITY: The above figure shows the process involved in process execution activities. It is a general activity that is involved in BIW fixture & Tooling. It is the starting phase of every project. It starts with the basic requirements/RFQ we received from the customer. As shown in the…

Answer- BIW stands for Body in White. BIW is an assemblage of all welded sheet metal panels as before going for priming and painting. BIW refer to the welded sheet metal structure to which other component will be married i.e. engine, chassis, exterior and interior trim. Body in white or BIW refers to the stage in automotive…

Assembly and rendering of a yacht  Objective: To assemble a yacht and render it with proper views and environments. Introduction: For studying different tools and features of the SOLIDWORKS, this project was selected. During the design of each parts, efforts were made to use each and every tool in SOLIDWORKS and to…

Radar Mast: A mast system is composed mainly of supporting frames, a c shape base plate, radar ( transmitter and receiver) and an antenna. This modelled with reference to superstructure top surface. Base plate support all equipment components over it.   Following commands are used to complete this part: 3D sketch,…

1.Transmission Belt: It is the most important part of engine. It is used to transmit relative power of motors and it is modelled by simple boss extrude feature to make solid belt later some fillets are applied which gives a round edge and later appearance is gives as matt rubber.          …

Aim: Route the Wiring Harness on given Car body and prepare flatten view drawing in Catia V5 Objective: The objective of this project is to route the wiring harness and prepare flatten view drawing for the tailgate of the car. All types of packaging rules have to be considered while routing the harness and industry based…

To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility,…

To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility,…

To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. DESIGN CRITERIA AND PACKAGING ASSUMPTIONS: Wiring harness routing shall provide ease in manufacturing, accessibility,…

AIM- To prepare a flattened-view of a previously created harness assembly OBJECTIVE- The objective of this project is to create a flattened-view for a harness assembly and then place it on the drawing sheet. It is desired that the bundles with protective coverings are represented with different visuals on the…

INTRODUCTION The wiring harness routing consists of assembly of geometrical bundle and electrical bundle. For the mechanical wiring harness, assembly of geometrical bundle is the main component. For assembly of geometrical bundle, the connectors, clips, grommets must be electrically defined before entering into the WIRING…

AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)  Download connector…

1. Introduction-: In this challenge we will be working on the support equipments, protection equipments & backshells. We will be defining them as electrical support, backshell & adding them in the catalogue for future reference. 2. Modelling & Defining of Part Body in Electrical Part Workbench-: a. P-Clamp-:…

AIM: To define Electrical properties of the given components. OBJECTIVE: To download the above CAD data of the parts from the given source. To define the Electrical properties correctly. To create catalogues of the components so that it can be used later. SOLUTION METHODOLGY: CATALOGUE DOCUMENT:  First a new 'catalogue…

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INTRODUCTION:           The Back Door of a car is the rearmost part of the vehicle which gives access to the trunk space of the vehicle. The rear door also supports the reinforcements and added weights of the Wiper Motor, Gas Stay, Tail Lamp, and Latch and Striker.         1)…

Aim: For the given roof styling, develop the essesntial flanges and reinforcements, provide appropriate dimensions and check for draft analysis and to perform roof curvature study using NX-CAD.  Roof:- An automobile roof or car top is the portion of an automobile that sits above the passenger…

Objective: to estimate the section modules of the mid-section of hood and optimise the section to a better value, with the help of catia software. Section modules: Section modulus is a geometric property of the cross used for designing beams and flexural members. It does not represent anything physically but…

OBJECTIVE : The main objective of this project is to design a fender  INTRODUCTION : The design engineer sketches the product based on the the requirement  converted into the 3D model . The another important thing in the design is that , every product   that is designed should be able to manufactured…

Aim : To Calculate the wheel arch radius for the given Fender model and check for its eligibility to pass the European Standards. Wheel Arch is an arch shaped cavity in the fender body, which houses a wheel. The main intention for the calculation of wheel arc radius is to  , because during motion the…

 T Design Hood outer panel, inner panel and the  Master section with the design parameter  The shape of the Hood is made aerodynamic in order to minimize the air effect. Hood is generally used to access the parts easily such as radiator, engine and many other parts. A car hood, also referred to as a bonnet…

PROJECT:-I am going to work on the process of underbody coating for (BIW) Body-In-White. 1. About underbody coating:-The Body-In-White or BIW refer to the stage in automobile manufacturing in which a car body sheet metal component have been welded together. BIW is termed before painting and before moving part (Door,Hood…

PROJECT:- I am going to suggest a big car   Mr.D.S Pughazhyendhi under 8 to 10 lakhs and fimaly purpose traveling distance 500 km   SUGGESTION:_1 Renult triber  . good mileage 15 kmpl . Boot spsce 200 L . The engine capacity 1000 cc   SUGGESTION:-2 KIA SELTOS . Good mileage 15 kmpl . boot space…