Challenge

Week 12- Final project

  • AIM:-
  1. Development of a Door Trim panel

Creation of CAD model considering following inputs as like in OEM and tier1 companies

  1. a) Class A surface
  2. b) Nominal thickness : Refer master sections
  3. c) Attachment strategy :

Find a attachment strategy for the door panel complete work.

Use Push pin with Dog house for Lower substrate – Door panel attachment

Use heat stakes for part to part attachment.

  • OBJECTIVES:-
  1. Make close surface from the A surface
  2. Then assemble the close surface
  3. Make dog house , heat stak
  1. MAKE CLOSE SURFACE FROM A SURFACE :-

STEPS IN MAKING CLOSE SURFACE AS FOLLOWS

TOOLING AXIS:- making tooling axis is first concept in C surface . tooling axis is done by using 2 method one is direct take point on flat surface and another is bisecting method. tooling axis is useful indraft analysis and making sweep by usin draft direction.

A SURFACE IMPROVMENT:- some time in A surface there is in continuaty or some extra part out . so fist to improve A surface and then move forward to B surface creation

B SURFACE CREATION :- after getting proper A surface make B surfce by using using it . first take offset of A surface inside it of 3mm mostly or thikness is require . after getting offset some surface are not offset so patch is there . then by using multisection Blend extract extrapole and trim fill the patch and last join all and the patch and offset and make propeB surface.

C SURFACE CREATION :- Make C surface by using sweep from boundry of A surface and then join sweep and A surface .

FINAL CLOSE SURFACE:- Trim the c surface from b surface and then oprn part design and make close surface.

C SURFACES OF GIVEN A SURFACE:-

ARM REST

BOTTLE HOLDER

DOOR ARMREST

LOWER SUBTRACT

  • ASSEMBLY:-

After assembly its time to create mountings feature like dog house , heat stak by using mastersection

Mastersection:-

Mastersection is given at A surface to take thikness and mounting features.

in above image circle shows the dog house and heat stak

Above image is final componant.

Your portfolio, next

Ship work like this
in your own course.

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