Challenge

Week 11 Car Crash simulation

Objective :

To perform a parametric study to analyse a frontal impact car crash test using three different values of thickness for the car body.

CAD Model

Simulation setup :

The pre-processing steps are followed for all the cases.

The car body is assigned with material stainless steel NL and the wall is assigned with the structural steel material.

Properties of structural steel

Properties of stainless steel NL

Symmetry regions :

The symmetry regions are created for the wall and the carbody as shown in the below figure.

Symmetry regions

Meshing setup:

The model is meshed with the element size of 175mm as to be in limit of the academic version.

Meshed model

Boundary conditions :

  • The faces of the carbody are body are fixed which are in no contact to the wall.
  • The dispalcement of 500mm is given to the wall in z direction.

Fixed support

Displacement

  • In the analysis settings the end time is set to 0.001.

Results :

Case-1 : carbody thickness = 0.3

Total Deformation

Directional Deformation (X-axis)

Equivalent Von-Mises Stress

Equivalent Elastic Strain

Case-2 : thickness = 0.5

Total Deformation

Directional Deformation (X-axis)

Equivalent Von-Mises Stress

Equivalent Elastic Strain

Case-3 : Thickness = 0.6

Total Deformation

Directional Deformation (X-axis)

Equivalent Von-Mises Stress

Equivalent Elastic Strain

ANIMATION :

https://drive.google.com/drive/folders/1wDnKM417FKnfUyDQUcBc-ujdR3HfOSrF?usp=sharing

Parametric study results :

Conclusion :

As the thickness of the carbody increases the values of the total deformation and the stress snd strain decreases.

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