Week 11- Assembly Workbench

Application of design of manufacturing and assembly methodology in hospital bed assembly Abstract: Design for manufacturing and assembly is widely used by product designers and engineers to design products with lesser number of parts which helps in ease of assembly and thereby reducing the overall cost. This report gives…

AIM: To create the automotive door trim panel from the given class A surface and a thickened part with the required features to locate, mate and assemble the components. OBJECTIVE: The door trim panel with the necessary surfaces developed along with the engineering features on the B side surface that constraints with the…

Objective : To Desing 3D parts of given 2D sketch of Quick Return Mechanism and CV Joint and Assemble them using Assembly Design. Quick Return Mechanism: Below Images show the isometric View of the 3D parts of given 2-D sketch Part 1: PART 2: PART 3: PART 4: DRAFTING: CV Joint Mechanism: Below Images show the isometric…

DRAFT ANALYSIS:

Objective: The main purpose of the challenge was to create the Screw boss and dog house on the Class-B surface, Class-C surface with the given Class-A surface and performing the draft analysis by creating the tooling axis of the plastic component by taking the thickness of 2.5mm of the surface. Tooling axis creation process…

RIB DESIGN INTRODUCTION Ribs are thin, wall-like features typically designed into the geometry of a part to add internal support to walls or other features. They provide a means to economical stiffness and strength in molded parts without increasing overall thickness. OBJECTIVE To create the rib for the Centre console…

DESIGNING THE LOCATORS AND HEAT STAKES ON A DOOR APPLIQUE Locators or Locating Pins: Locating pins are the rib like structures on the B surface which are used to position the child part with parent part while assembling. These locators were placed in the multiple location on the part depending upon the degrees of freedoms…

Aim: To create a solid for the given model and perform Draft Analysis. Procedure: Open the Generative Shape Design from the Start Menu in software. Select the open option from the File menu. Select the model and click on Open. Tooling Axis: Intersect the model with the plane perpendicular or to an axis system. Extend the…

Objective : To design coin holder as per automotive OEM Standard. Create B Class and C Class and tooling axis. Convert close lose the surface into the solid body and provide the thickness of 2.5mm. Performing draft analysis to verify the creation of the Tooling axis and C Class surface. Software : CATIA V5  Design…

AimThe aim of this project is to develop the product design of the switch bezel with the help of the class A surface following the OEM standards.Introduction Class AClass A surface is the term mainly used in automotive design industry. It describes the final production surface data for the aesthetic parts of the car.Class…

AIM: To create the Base Bracket plastic component through the given Class-A surface and at the end performing   the draft analysis on the model. REPORT ON DRAFT ANALYSIS:  Given Class A Surface: STEP 1: Check the connectivity of the Class A Surface Ensure that there is no gap between the component, using…

OBJECTIVE: The main of this project is to perform the draft analysis for the given fan cover and check for the different draft angles that are permitted for the following part Theory: Draft:  A draft angle is a slant that is applied to each side of most features of an injection molded part. In other words Draft is…

DESIGN OF BACKDOOR   OBJECTIVE: From the given styling surface, develop a back door using appropriate design methodologies. Provide the necessary reinforcements and emboss definitions. SOFTWARE USED: NX 12 INTRODUCTION: In this project I have are designed a back door for a hatchback where it is hinged at roof level…

ROOF DESIGN Introduction: An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the vehicle occupants from sun, wind, rain, and other external elements. The roof must be designed in such way that it will sustain the imapact load of accidents. The roof is an…

SECTION MODULAS CALCULATION AND OPTIMIZTION   Section Modulus: Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear, radius of gyration for compression, and moment of inertia and…

OBJECTIVE: To design the Drip Area, Bumper mount region, A-pillar mounts region and Sill Mount area. INTRODUCTION: Fender: Fender is the American English term for the part of an automobile, motorcycle or another vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud,…

CAR HOOD DESIGN USING NX CAD   OBJECTIVE: To design Hood outer panel, inner panel and the necessary reinforcements by following the Master section mentioned with the design parameter.   ABSTRACT: A car hood, also referred to as a bonnet in some other countries, is the hinged cover that rests over the engine…

UNDER BODY COATING OVERVIEW: Undercoating (also called Under seal ) is a thick resilient coating applied to the underbody or chassis of an automobile to protect against impact damage from small stones, which would rapidly chip ordinary paint, allowing rusting to begin. Factors that helps to improve underbody technology…

AUTOMOTIVE BENCHMARKING   Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, aka “best in class.” The point of benchmarking is to identify internal opportunities for improvement.…

MODDELING AND DRAFTING OF METAL BRACKET USING NX SHEET METAL APPLICATION   OBJECTIVE: To Analysis of given sketch and create a sheet metal part/bracket according to it. To learn different commands of NX Sheet Metal and using it to create our model.   INTRODUCTION Creating fast, accurate flat patterns is the goal…

Modeling and Drafting OF Bracket using NX CAD   OBJECTIVE: To model a bracket using NX sheet metal application with the help of given 2-D input. INTRODUCTION: Sheet metal Brackets have a variety of applications in the automobile industry. Depending on the application and working conditions different materials can…

ODD SHAPED ENCLOSURE USING NX CAD   OBJECTIVES: In this tutorial we will learn the recommended workflow procedure to design a ‘Sheet Metal part for Odd Shapes’ using Siemens NX Sheet Metal Application.   INTRODUCTION: Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet…

DESIGN OF SHEET METAL BOX ASSEMBLY OBJECTIVE: The main purpose of this project is to create sheet metal Box Assembly with some appearances by using the sheet metal features in NX-12. INTRODUCTION: Sheet metal is metal formed by an industrial process into thin, flat pieces. Sheet metal is one of the fundamental forms used…

  ADVANCED SHEET METAL DESIGN USING NX CAD: CASING DESIGN   Objective: To design a Sheet metal Casing Design using Siemens NX Sheet metal Application.   Introduction: Sheet metal: It is formed by an industrial process into thin, flat pieces, It is one of the fundamental forms used in metalworking and it…

MODELLING OF SUNSEEKER  PREDETOR YACHT IN SOLID WORK:       OBJECTIVE: To design individual parts of the yacht with fully defined sketches and appropriate appearances. Assemble all the individual parts of the yacht model by assigning suitable constraints. To render the yacht model by adding appearances,…

  MODELLING OF CHOPER BIKE ON SOLIDWORK INTRODUCTION: Solid work software is CAD software. In solid work software we can draw 2D Models as well as the 3D Models. It comes with the very user friendly interface which makes it most prominent software among the other in this project I learn about the sketch drawing, part…