Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

AIM:-

          To Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model & Create the Heat Stakes and the locators considering the design rules mentioned in the video for the door applique. 

 

DESCRIPTION:- 

                

• Used Positioned sketch
• Sketches are  Iso-Constrained
  
• Used the given points in the model to create the locators and Heat stakes
• Refer to the below-given image for more details
• Ensured Proper Tree Structure
• Geometrical sets had a proper name based on the sketches present inside of it
• All the sketches are created under the Geometrical set 

TOOLING AXIS:- 

 As mentioned in the above image the y axis is looking feasible and suitable for tooling axis  compared to all other directions  for the door trim .

DRAFT ANALYSIS REPORT OF CLASS A:- 

The Draft analysis is carried out along the tooling axis direction and the given Class A suface is clearing the draft  analysis of nominal draft 3deg.

DRAFT ANALYSIS OF SOLID BODY:- 

 The thickness of the door trim is 2.5mm and Class B surface clearing the draft analysis.

CLASS C SURFACE DRAFT ANALYSIS REPORT:-

Most of the class C surface were clearing in draft analysis some of the verticle  surfaces which is perpendicular to tooling axis will not clear the draft analysis  as i mentioned in above images. Surfaces which are perpendicular to tooling axis  are created using sweep with reference surface.

HEAT STAKES & 4 WAY LOCATERS DRAFT ANALYSIS REPORT :- 

           The Heat stakes & 4 way locaters are created using the design rules mentioned in the video and also it is clearing draft analysis. 

After creating a heat stakes with ribs copied and pasted them special  result  with link, same followed for 4 way locaters. Totally  16 heat stakes and 2 four way locaters were created as per the reference image and given points.

Screenshots of the completed design in various orientations (Isometric, Front, Side, and Top View):-