Challenge

Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

Started with the given Class A Surafce :
- Gives the two main parent Geometrical Sets named INPUT and CONSTRUCTION ELEMENTS
- Under the INPUTS there is three child Geometrical sets Which is Given Class A surface and Heat Stake Points and for Tooling Axis also.
- And Under the CONSTRUCTION ELEMENTS there is complete Geometrical sets which required for the construction of product which are B SURFACE,C SURFACE,FINAL TRIMS,LOCATORS AND RIBS.
- For creating the Tooling Axis extracted a part from the surface and created a point from that point along the Y direction created an line which set to as an Tooling Axis.
- For the creation of Class B Surface offsetted the Class A of thickness 2.5mm after offsetting there is much patches has created for resolving that by using the Join tool and removing the sub elements which are mainly the fillets which turns into three sections side wall areas and two bas sections.
- By the help of Boundry and Extrapolation extrapolated the each section in some case extract part indivachually extrapolated and joined and after that trimmed the each one by one then add fillets 6.5mm and the 1.5mm value.
- For the creation Class C surface coplete boundry from the class A and sweeped with reference to surface at 90deg.
- At the curvy edges there not sweeped in correct manner so by the Join tool removed the sub elements and maked the correct sweep by the multisection tool with the help of Spline and Boundry for edge and section and joined.
- there is an hollow part for that taked the sweep with reference to surface at 90deg and by using the join tool the two sweep and Class A has joined in one.
- At the Final Trims there is error by taking section noticed there is no length for B to Trim So Extrapolated the edges and in some areas used the multisection and joined using Jointool named Extrapolated B surface and kept all under Geometrical set[EXTRAPOLATION OF B SURFACE] and checked by taking intersection and Trimmed with C&A join for the Final Surface and make a body and closed the Surafce in to Door Trim Body.
- Taken the draft analysis and checked draft 2.9 deg and make the procduct into correct angle and green to be produced.
- After that for the Locators created point and plane after that using positioned sketch drawed the legs which is 9mm each and extruded for 27mm and also to a 2mm to body after that created a body and thickened for 1mm and drafted 0.5deg and added chamfer 5mm and 45deg and for the second locator translated the first one on to the point and added draft and chamfer and assembled to first locator and union trimmed to part body by boolean operation.
-At the given points dranwened the sketch 7mm & 5mm heat stakes and added partbody and padded 13mm hight and assembled to partbody and used translate for other heat stakes and all assembled into single partbody and added fillets 0.3mm and added ribs for each heat stakes for that added a plane and drawed ribes of 9mm padded and for other heat stakes translated with reference to rib 1 each ribs where assembled into single partbody which is union trimmed by boolean operation and given fillets of 0.3mm every ribs.
- make draft analysis for the heat stakes and locator which 0.45deg draft and make the product green to manufacturable by checking each area drafts.
- for the easiness added publication to Tooling Axis,Class A,B,C&Ajoin.

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