Challenge

Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

Week 10 - Challenge 3 - Door Trim Lower with Engineering Features

Ojective :-

Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.

Create the Heat Stakes and the locators considering the design rules mentioned in the video for the door applique.

Tooling Axis Creation

To create the tooling axis, I extracted a surface from class A and created a point in the middle of the surface by using the point command and created a line at that point through the x-axis. Now, I performed a draft analysis check from that line whether the created tooling axis is in the correct position or not. If in the draft, analysis check the surface highlighted with green colour on both sides of the surface the tooling axis is in the correct position and direction.

The Given A Surface And Draft Analyis

Isometric View

Front View

Side View

Solid Body various orientations

Isometric View

Front View

Side View

Top View

Draft Analysis For Solid Body

Heat Stack Making

Inner Dia =5mm

Outer Dia =7mm

Draft =0.5mm

Radius =0.25mm

4 Way Locator

  • Make sketch for the loactor and pad it
  • Give draft about minimum 0.5mm
  • Minium radius = 0.25
  • Chamfer = 5*45°

Dog House

The core Height should be 3mm to 6mm

minimum draft Given is 1.5mm

Curing thickness 40% of the part thickness =2.5*0.4=1mm

Conclusion :

Hence, the Door Trim Engineering Features was created by considering the design rules, and the Draft analysis performed on the final component is successfully done

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