Challenge

Week 10 - Challenge 2- Attachment Feature Creation (Dog House)

Starting with the given Class A.
- Created a Geometrical set(INPUT) for the Tooling Axis and for A surface
- created Tooling Axis by Extracting the Base from Class A and creating a Point from the Point Created a Tooling Axis.
- As a parent to Class B,C,FINALTRIMS & DOG HOUSE created the CONSTRUCTION ELEMENTS Geometrical Set.
- Firstly created the Class B from the given Class A by trying a fully part offseting of Thickness 2.5mm but it makes the patches on the Fillets so decided to create Class B by Extracting the each parts without the fillets on base which maked the Extrapolation and used to Trim each other.
- Start with the base and Side area by Multiple Extract tool and Some surfaces Untrimmed and Extrapolated After that Offsetted to the thickness of 2.5mm.
- In Some cases Boundry and & Multi section Tool instead of Extrapolation becase of Extrapolation Error in some filleted areas.
- As a final Process used the Fillets tools for Adding the Fillets Base to Side Wall used 5.5mm and other fillets to 0.5mm.
- On the Class C Geometrical used the Boudry tool on the edges of the Class A for thr Class C Surface praperation.
- Sweeped with Reference to Surface of 7mm lenght with Respect To Tooling Axis.
- In some Areas on edges not making enough lenght to edges for trimming or not Sweeping in Correct order used the Multi section tool for expanding by the help of Line ans Boundries and Joined each of them one by one to make a CLass C surface.
- for the Final Trim Process there is no Enough lenght to trim for the CLAss B So Extrapolated the Class B in some areas used the Multi section tool and joined into one EXtrapolated B Surface.
- After that joined the Class C&A by using the Join tool.
- after maked a part which is by trimming the Extrapolated B Surface Join of CLass A&C.
-Make a body Closed the Product and named as Door Trim and make a Draft analysis for the the product put draft diection to Tooling axis and checked the product for the draft of 2.9deg which makes the product manufacturable which showing green or not.
- After that Created the Geometrical Set for Dog house for the side core object we need the Side Core Axis which Created From the same Tooling axis Point but the direction along the x axis.
- Extracted the base of the product which Doghouse building area and created the point also the Axis system for the sketch support and maked the skecth of doghouse with 30mm width and the lenght at 20mm and sweeped with draft direction as tooling axis at the draft angle of 1.5deg.
-for the covering of top multisection and joined with sweep after that creatted the body and and thicken the dog houuse to 2mm after that for making the C section on the Dog house used the base offseeted min 3mm and extracted the all inner walls andoffsetted for 1mm befor that drafted with respect to side core axis of 0.5mm and extrapolated the all inner walls after that Trimmed the offseted base and Extrapolated inner walls splitted with the doghouse.
- added the fillets for inner walls 1mm and for the outside added fillets upto 3mm and other fillets 0.5mm and used the union trim boolean operation for the first doghouse because which extent to outside bosy in some areas used the mutisection to extrapolte.
- for the second dog house used the same procedure with one sketch by transalting and giving fillets and adding to part body after that checked the draft analysis which making 1.49deg draft for area to green and manufacturable along with the product.
- for the easiness published the CLASS A,B&C also Tooling axis and SideCore Axis.

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