Week 10 - Challenge 2- Attachment Feature Creation (Dog House)

Project 1: The Cad provided is an IGS file without any history. It is front-row back foam. Use Under build / Over build technology. Make use of the foam terminology. Make foam parametric and use standards for making the parts. 1 – The Complete design should be parametric. 2 – Use Best Practices as Explained. 3 – Use of…

  Week: 1 challenge:   Automotive seating design in Catia v5:    What is full form of OEM?  OEM means original equipment manufacturer as for the any kind of industry they will have a responsibility of manufacturing the crucial parts or any vital part in their product in their house for instance: Ford OEM parts, this means…

Design and modelling of Tail Lamp for SUV vehicle AIM The aim of the project is to build a complete assembly of tail lamp which consists of lens, reflectors, housing, wiring harness and other attachment features on the housing in order to fix the Tail Lamp with the vehicle. Catia V5 is the software used to make the complete…

Create the Plastic component as per the given sections.  final part tree strution  

In this challenge, an automotive lighting lens is designed and developed with the specified requirements, and by the following design, rules followed in an OEM.    Given input (Class A Lens) Class A surface Class A surface is a visible surface that has some aesthetic properties, designed with high efficiency…

CATIA - Parametric Modeling Structure   We will move to this structure after getting the Class_A surface and here also ensure that all regulatory parts of Automotive Lighting Design should be meet. It includes the Master Product File and child Products - Input Surface, BOP Parts Standard Parts, Tooling Checks, Joining…

Project 2   Objective:   Statement of assignment: Route the Wiring harness on the given car body and prepare a flattened view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available…

AIM  Route the Wiring harness on Given Engine and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. ENGINE WIRING HARNESS ROUTING          …

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY:   HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE…

WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 5 & 6 CHALLENGE AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-  …

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end) For DT06-2S For DT06-4S…

  Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. P clamp process: Create two points one as entry and another as exit point. create planes at two points and…

Aim:       Electrically defined the given connecters and connecter clip with the help of geometry and assemble by the electrical wiring harness workbench. Introduction:    Wiring harness:                Systematic bound…

BODY   SHAFT   PLEAT SCROW 2 RATNER SCROW 1 LIVER NUT   ASSEMBLE BUTTERFLY   ASSEMBLY DRAWING

FINAL PROJECT– DOOR TRIM OBJECTIVES: To create individual tooling axis for the parts and perform draft analysis on the class A surface To create the class B and class C surfaces from the given class A surface To form a solid geometry by combining all the surfaces To decide an attachment strategy for the part and…

Week 9 - Project - A pillar Design with Master Section OBJECTIVES: To create the class B and class C surfaces from the given class A surface To form a solid geometry by combining all the surfaces To create a dog house for the solid part whilst following the design rules To perform draft analysis on the class A surface…

Aim:            Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis. OBJECTIVE: To create DOOR TRIM LOWER using given class A To create tooling…

  AIM :- To create assemblies of Quick return mechanism and CV joint and to also create 2D drawing of the given assemblies in CATIA.   ASSEMBLY :- Assembly modeling is a technology and method used by computer-aided design and product visualization computer software systems to handle multiple files that represent…

AIM:-- Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. Create the Heat Stakes and the locators considering the…

Attachment Feature Creation (Ribs & Screw Boss) AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model. …

BUMPER DESIGN AIM: to make a model from the provided class-A surface. INTRODUCTION: CLASS-A SURFACE: a surface made by the designer which is given as an input to the plastic modeler to work on. It is aesthetic surface and the outer most surface. CLASS-B SURFACE: a surface below a certain thickness from the…

COIN HOLDER To create a coin holder plastic component by closed method with reference to the class A surface and do the draft analysis for the component. Steps followed The class A surface is checked for the connectivity of the surface and ensure it is completely joined and there will be no gap between the surfaces. If…

- Aim: Create the Switch Bezel Plastic component through the given Class-A surface. - Objectives: - To create class B & C surface for the given component. - To form the tooling axis and capture the surface properly. - To check the feasibility of the component with a draft of 3 degrees. - Method: - In…

AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. REPORT ON DRAFT ANALYSIS: Given Class A Surface: STEP…

Design of back door Aim: To design a Backdoor of the car on sheet metal using he appropriate design and provided skin data by considering design rules. Objective: To design the backdoor with design methodologies and provide the embos, reinforcements in the inner panel and side relief in outer panel to increase the strength.…

OBJECTIVE: The objective of this project is to design car roof with  essential flanges and reinforcements  like ditch area , front roof rail , bow roofs, central roof rail and rear roof rail for the given styling surface Perform a curvature study on the roof and perform the calculations for the heat distortion…

FENDER DESIGN OBJECTIVE : The main objective of this project is to design a fender using  a new age design software - NX - CAD INTRODUCTION : Design of any product starts from an requirement . The design engineer sketches the product based on the the requirement . Then the 2D sketch  with the proper dimensions…

  Aim :  To calculate the wheel arch gap at required points and check whether the car passes the European standard. Objective : Study about the different wheel arch gap standards.Draw the lines at the required angle and points for the European standard.

Aim  To calculate section modulus of hood and optimize the design to have improved section modulus.

AIM: To create and assemble the hood inner panel and outer panel and their reinforcements by following the design rules and master section OBJECTIVE : The aim is to design components of the hood/bonnet of a car and assemble them together.

  AIM:- the writing of a report describing benchmarking, Compare a least three vehicles, then provide a thorough conclusion for the report, choosing an appropriate vehicle based on the comparison's findings. OBJECTIVE:- in response to Mr. D.S. Pughazhendi's request, to generate a benchmarking report. Describe benchmarking…

AIM : To make a detailed report explaining about under-body coating, its types and its pros and cons by adding relevant images   THEORY : Underbody caoting is a thick, durable coating that is placed to an automobile's underbody or chassis to guard against impact damage from small stones, which would quickly chip regular…