Challenge

Week 10 Bullet penetrating a Bucket Challenge

Aim : To perform an explicit dynamics simulation on a bullet penetrating into a bucket.

Objectives :

Use 3 different non linear materials for the bucket and analyse their behaviour for the same velocity of bullet.

Engineering data and Material selection :

  • Open explicit dynamics model.
  • Go to engineering data and open engineering data sources.
  • Open explicit materials and add Tantalum material.
  • Open general non-linear materials.
  • Add Stainless steel NL, Aluminium Alloy NL and Magnesium Alloy NL.

Geometry :

  • Open geometry.
  • Import the model.
  • Create edges where bullet is going to hit using split tool.

Model setup :

  • Open ANSYS mechanical.
  • Go to geometry and assign the material to bucket.

Case 1 : Stainless steel NL

Case 2 : Aluminium Alloy NL

Case 3 : Magnesium Alloy NL

  • Make the Bullet stiffness behaviour to Rigid and assign material as Tantalum.

Contacts :

  • Delete default contacts.

Meshing :

  • Insert sizing and select edges of bucket where bullet is going to hit.
  • Give element size of 6 mm.
  • Set general element size of 10 mm and generate the mesh.

Analysis settings :

Fixed support :

  • Fixed the bottom face of bucket.

Velocity :

  • Insert velocity of magnitude -139000 mm/s to bullet in X-direction.

Solution :

Create output results for :

  • Total deformation.
  • Equivalent stress.
  • Equivalent strain.

Results :

Case 1 : Bucket Material as Stainless steel NL

Total deformation :

Equivalent stress :

Equivalent strain :

Animation :

https://drive.google.com/file/d/109dO8diNSc8yDMeSHDZD1XCSowBbPGi-/view?usp=sharing

Case 2 : Bucket Material as Aluminium Alloy NL

Total deformation :

Equivalent stress :

Equivalent strain :

Animation :

https://drive.google.com/file/d/14FzzijriAlxP55u5NDOCn8VZhjXzjq9a/view?usp=sharing

Case 3 : Bucket Material as Magnesium Alloy NL

Total deformation :

Equivalent stress :

Equivalent strain :

Animation :

https://drive.google.com/file/d/1ejc6PNBC4P1ysWWVwIkZGEXA2erTdH_o/view?usp=sharing

Comparison of Results :

Sr.No. Results Case 1 Case 2 Case 3
1 Maximum Total deformation (mm) 1390 1390 1390
2 Minimum Total deformation (mm) 8.7731 E-23 2.8173 E-22 2.8173 E-22
3 Maximum Equivalent stress (MPa) 2430.6 522.05 742.05
4 Minimum Equivalent stress (MPa) 7.0102 3.871 6.7056
5 Maximum Equivalent strain 0.01390 0.00959 0.02677
6 Minimum Equivalent strain 0 0 0

Conclusion :

  • Comparing the above results, when changing the bucket material all results will be change depends upon the material properties.
  • Stainless steel NL material devlopes more stress values than others.
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