Week 10- Assembly Workbench

AIM       Route the wire harness on back door and prepare flatten drawing using CATIA V5 OBJECTIVE      Route the wire harness for car back door      prepare flatten view drawing in CATIA V5      Apply all packaging rules  and industrial best price      Apply protection covering as required Packaging rules and assumption…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given Bugatti V16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN: HARNESS ASSEMBLY: HARNESS FLATTENING: WE GO TO THE HARNESS FLATTENING WORKBENCH AND DEFINE THE FLATTENING PARAMETERS. WE USE THE EXTRACT COMMAND TO BRING THE HARNESS ASSEMBLY TO THE FLATTENING WORKBENCH HERE. CHOOSING A SUITABLE PLANE WE FLATTEN…

Aim: Route two electrical harnesses per the given layout and interconnect them as a single harness assembly check for bundle continuity, and bundle warnings, and then provide annotations for the final harness assembly. Objective: The objective of this project is to first route the two Harness A and Harness B as per the…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design: Steps to be followed: 1. Download…

  Q1 The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the points. A base plane has to be defined at a distance of 2 to 3 mm from the clip. again we define the exit point at the first definition as the…

THE CONNECTOR IS FIRST UPLOADED IN THE PART DESIGN WORKBENCH  WE DEFINE THE POINTS FOR CONNECTOR CONNECTION AND BUNDLE CONNECTION. THE AXIS SYSTEMS ARE PLACED ON THE CONNECTOR CONNECTION AND CAVITY CONNECTION POINTS THE ORIENTATION OF THE AXIS SYSTEM IS NOT SPECIFIC, WE JUST NEED TO FOLLOW A SIMILAR ORIENTATION FOR…

Objective The objective of this project is to model a butterfly valve and apply GD&T to the different parts and assembly of the butterfly valve.  Introduction A Butterfly valve is a quarter-turn rotational motion valve, that is used to stop, regulate, and start a flow. Butterfly valves are easy and fast to open. A 90°…

AIM To create a door interior part from the inputs of class A surface along with master section by following the design rules followed in tier 1 and OEM industries in catia v5 SOFTWARE USED CATIA V5 OBJECTIVES Create a sketch by using Positioned sketch All the should be sketches should be Iso-Constrained Ensured Proper…

Creation of First part: Create the required sketch according to the given dimension. Creation of second part Creation of third part: Creation of fourth part: Creation of fifth part: Assembly of all parts Drawing Details of assembly     Creation of CV JOINT: First we have to create the all parts and then assemble…

MASTER SECTIION                    REFERENCE FOR CLASS A, CLASS B & CLASS C SURFACE.   CLASS A SURFACE TOOLING AXIS BISECTING METHOD This method is used for the generation of the tooling axis for that purpose first we need to decide the direction of molding and then we create one dummy tooling axis for the reference to…

Creation of Tooling Axis:   For Creating the tooling axis, we create a straight line from the selected point on the surface in the Y direction.   BISECTING METHOD This method is used for the generation of the tooling axis for that purpose first we need to decide the direction of molding and then we create one…

CREATING TOOLING AXIS -                       The Tooling Direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces, basically. You have a Cavity side and you have the Core side. The Core pulls apart from the Cavity…

    TOOLING AXIS BISECTING METHOD This method is used for the generation of the tooling axis for that purpose first we need to decide the direction of molding and then we create one dummy tooling axis for the reference to the purpose. In this method, we select the surfaces which can create problems and take intersections…

DRAFT Draft angle is nothing but providing some tapered portion to the part for easy removal of the component from the mold during manufacturing. This is especially done in the case of plastic component design having a complex shape. Mostly the 3-degree draft angle is provided but it can vary depending upon the component…

AIM       To make a model from the provided class-A surface. CLASS A SURFACE:       The given class A surface   At first, take the base surface and create a center point on the surface and insert the axis system. BISECTING METHOD This method is used for the generation of the tooling axis…

AIM:         To model solid from the given class A surface,and permform draft analysis create a tooling axis, Class A surface with tooling axis. At first, take the base surface and create a center point on the surface and insert the axis system. To create a tooling axis, take the intersection of class A in the XY… CLASS…

DRAFT Draft angle is nothing but providing some tapered portion to the part for easy removal of the component from the mold during manufacturing. This is especially done in the case of plastic component design having a complex shape. Mostly the 3-degree draft angle is provided but it can vary depending upon the component…

Class A Surface: Check the connectivity of the Class A Surface Ensure that there is no gap between the component, using join command. We can visually check it or by clicking boundary command. It has 3 boundaries one outer and two inner circle boundaries. Therefore first check completed. Find the tooling axis of the component.…

AIM: To Design the outer upper and lower panel, inner panel with the necessary reinforcements by following the Master section with the design parameter for the given class A surface.  INTRODUCTION: A door is a hinged part which is used for entry and exit of the vehicles. Back doors are one of the type doors of the vehicle…

ROOF DESIGN OBJECTIVE                 Design a Roof, Front Roof Rail, Rear Roof Rail, Centre Roof Rail, Bow Roof 1, Bow Roof 2 with given Master-section and also check for the Heat distortation and Snow Load condition. INTRODUCTION             …

FENDER DESING: AIM        To desing the car fender according to the given design parameters related to industry standard. FENDER:        The parts of the car covering the wheel has two very different names depending on whether you're coming from a British viewpoint or an American…

Aim:         To calculate the Fender Wheel Arc area , to pass the European standards. Objective: Create the intersection point according to given degree angle. Follow the European standards to prove the design is valid.    Objective:               …

AIM        To calculate and compare a section modulus value of hood oh car. SECTION  MODULUS         Section modulus (s) is a geometric property for a given cross-section used in the desine of beam of flexural members.         The section modulus of…

DESIGN A HOOD USING NX CAD     AIM        In this project a hood assembly will be designed which would consist of hood outer pannel, hood innner pannel . The latch for the hood will also be placed at appropriate position considering that the hood should be opened and closed easily using…

  UNDERBODY COATING                          The underboady used to prevent car bodies against rust and corrosion.In indian road conditions, an car prone to corrosion.This under boady helps in protection from dust and monisture also some other factors…

pughazhyendhii is fond of big car   Benchmarking       1.Define the Competitors, Price, specification and feature on the segment   The case statement for benchmarking      1. Mr.pughazhyendhii is having 5 peaple,seenig at least 5 seater car      2 .…