Challenge

Tool Test-2

Objective:Perform volume mesh using tetra elements for Intake manifold using ANSA

Quality Criteria:

Target/Average length =5

Minimum length =3

Maximum length =7

Tetcollapse =0.2

Procedure:

  • Topology is performed on the given CAD model and is checked for geometrical errors
  • Errors like single cons, triple cons, needle faces needs to be fixed either using Auto fix option or done manually
  • Meshing is to be done on all the surfaces by arranging the hotpoints on perimeters and macros to the mentioned target/average length value
  • During meshing, ortho tria element type is used for curved surfaces and tria element type for plane surfaces
  • Surface mesh is now checked for quality in hidden mode and quality errors needs to be fixed by rearranging or reconstructing the mesh
  • Volume mesh is carried at Vmesh module
  • All the volumes need to be defined and the volumes which are defined are visible in list tab
  • Using remesh option in list tab against the defined volumes, volume mesh is performed using tetra rapid or tetra fem
  • Collapsed elements are visible in hidden mode with volume option on at visibility
  • These collapsed elements are fixed by displacing/arranging the element nodes

Images for reference:

Conclusion:

Volume mesh using unstructured mesh for the given Intake manifold is carried out using tetra FEM and by following the quality criteria values.

Link: https://drive.google.com/file/d/1ELomOEsZpq8mm0xOsIL9S1GLNjjQL3Jy/view?usp=sharing

It took 4hrs to finish the work on this model

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