Challenge

Section Modulus calculation and optimization

SECTION MODULES OF THE HOOD

OBJECTIVE: To find the section modulus of the hood and optimisation to improve the overall section modulus.

Section modulus: The section modules (S) is geometric property of the cross section used for designing beams and flexural members. It does not represent anything physically.

Formula of section modulus: It may be defined as the ration of total moment resisted by the section to stress in the extreme fibre which is equal to yield stress.

There fore

Section modulus (S) = 1/y

Where,

I = Moment of inertia in (mm4)

y = Distance between the neutral axis and the extreme end of the object (mm)

The area moment of inertia of a beams cross sectional area measures the beam ability to resist bending. The larger the moment of inertia less will be the bend.

Where,

M = Bending moment

I= Area moment of Inertia

E=Youngs modulus

R = Radius of gyration

Neutral axis: When beam is subjected to pure bending the top most fibres of the beam are subjected to maximum compression, while the bottom most fibres of the beams are subjected to maximum tension.

Material Data: Stainless steel AISI 302-cold rolled

Where yield strength of stainless steel is 520MPa = 520 N/mm^2

Calculation:

CASE 1: Before Optimization

S=I/Y

I=Moment of inertia in (mm4)

Y = Distance between the neutral axis and the extreme end of the object (mm)

I=2.791975622e+05mm^4

Y=876.6/2=438.3mm

S=639.669mm^3

The Hood which was already created is imported and the section inertia analysis is done. We have to make sure that the curve obtained is a single/closed curve.

CASE 2: After optimization

Reduce the emboss area

S=I/Y

I=Moment of inertia in (mm4)

Y = Distance between the neutral axis and the extreme end of the object (mm)

I=2.734706025e+05

Y=876.6/2=438.3mm

S=623.77mm^3

Conclusion

Hence when comparing case 1 & case 2,

  1. The section modulus value of case 1 is higher than the case 2

2.As we increase the section area, the moment of inertia & section modulus increases which means strength and load material also increase

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