Section Modulus calculation and optimization

Wiring Harness Design - Harness A & B Routing - AIM: To define the provided connectors electrically and route them as Harness A and Harness B. To give annotations to both the harnesses. To connect both the harnesses. To check bundle continuity. - Wire Routing: - Connector Definition: This step is used to define the…

Wiring Harness Design - WEEK 4: - AIM: To route the following harness layout in Electrical workbench. To make assumption for harness bundle diameters. To use following connectors as shown in layout diagram. To add protective covering on all branches connected to DT06-2S & DT06-4S connectors and to keep end extremity at…

Wiring harness design in CATIA V5: Defining Connector (Deutsch DT06 – 08SA), Connector (Tyco 174357-2) & Mounting Clip (Tyco 85229-1): - AIM: To download the following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define…

TITLE: Fender Design - Wheel Arch - AIM: To calculate the Wheel Arch gap at required points and check whether the car passes the European standard. - Wheel Arch: Wheel Arch is curvature in shape and it a part of Fender in a vehicle which houses the wheel of the car. Wheel Arch is designed in such a way that the position…

TITLE: Design of Back-Door (Tailgate) - AIM: By using the provided styling surface to come up with a back door design, using appropriate design methodologies and to provide the necessary reinforcements and embosses. - BACK-DOOR (TAILGATE):   - What is Back Door? Backdoor are one of the type of door of the…

Title: Wiring Harness Routing & Packaging Rules - DESIGN AND ASSIGING ELECTRICAL PROPERTIES TO CLIPS, BACKSHELL, CORRUGATED TUBES AND INSULATION TAPES IN CATIA V5 AIM: To define the mechanical components electrically and prepare the catalogue for the components OBJECTIVE: Using P-Clamp CAD data and define it as…

TITLE: Roof Assembly Design - AIM: To design a Roof with its components by following the master section of the Front Roof Rail, Center Roof Rail, two Bow Roof Rails and Rear Roof Rail with all the design parameter mentioned and to study curvature on the roof based on the Bow roof prediction calculation as well as…

TITLE: Fender Design - AIM: To design a Front Left Fender for a car following the master section to create 1. Dip Area, 2. Sill Mount, 3. Bumper Mounts, 4. Baffle Mount, 5. A-Pillar Mount. - INTRODUCTION: What is a fender? Fender is the American English term for the part of an automobile, motorcycle or other vehicle…

REPORT FOR SECTION MODULUS CALCULATION AND OPTIMIZATION Aim: To use the Section from your Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object  And, to find the section modulus…

TITLE: HOOD ASSEMBLY DESIGN Introduction: A car hood also referred to as a "bonnet" in some other countries is the hinged cover that rests over the engine of a front-engine vehicle. Its purpose is to provide access to the engine for repair and maintenance. Car hoods are typically constructed from steel and now recently…

- 3-2-1 PRINCIPLE The 3-2-1 principle is a work-holding principle where three pins are located on the 1st principle plane, i.e., either XY, YZ, ZX. And two pins are located on the 2nd plane perpendicular to the 1st plane, and at last, one pin on the plane is mutually perpendicular to the 1st and 2nd planes. This method…

TITLE: DOOR TRIM PANEL AIM:         To create the Plastic Door Trim Panel component with Engineering Features through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. …

Underbody Coating: Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. Hence the coating provides a long term protection to the parts…

Report for Benchmarking. As per Mr. Pughazhyendhii's requirements relating the budget, the size of his family, Bangalore's traffic, and finally monthly visits to his native place, Madurai. The best suggested cars in the current automobile market for his liking are TATA NEXON, MAHINDRA XUV300, HYUNDAI VENUE, and RENAULT…

TITLE: A pillar Design with Master Section - AIM: To create surface B with the thickness of 2.5mm and surface C with considerable draft angle for the given surface A, and to create engineering feature of Dog House following their standards respectively. - Master Section Master sections are the guides for design…

TITLE: Door Trim Lower with Engineering Features AIM: To create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. …

TITLE: DOOR TRIM - Engineering Feature - Dog House - → Aim:  To create surface B with the thickness of 2.5mm and surface C with considerable draft angle for the given surface A, and to create engineering feature of Dog House following their standards respectively. - → Material: Door Trim Panels of automobiles…

TITLE: DOOR HANDLE - Attachment Feature Creation (Ribs & Screw Boss) - → Aim:  To create surface B with the thickness of 2.5 and surface C with considerable draft angle for the given surface A, and to create engineering features of ribs and screwboss following their standards respectively. - → Material:…

TITLE: BUMPER DESIGN - AIM:         To create the Plastic Bumper component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. …

TITLE: CORE & CAVITY DESIGN - Aim: To create core and cavity block for switch Bezel considering all plastic design rules. - Steps Followed: Tooling Axis creation Checking Draft analysis for created tooling Axis Creating parting Surface Creating Core Side Creating Cavity side. - Tooling Axis: Tooling axis is the axis…

TITLE: Coin Holder Design   AIM: To create a Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface is created for meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.    REPORT: This…

REPORT for SWITCH BEZEL PART: This report demonstrates the design of an Automotive Plastic Component – Door Switch Bezel using industry principles such as Draft angles, Draft Analysis, Determining and implementing of Tooling Axis, Class A, Class B and Class C surfaces. The component is designed using Surface Design…

REPORT: OBJECTIVE: The essential goal of this challenge is to create the Base Bracket Plastic component via the above-given Class-A surface, with the aid of using giving the `Tooling Axis' and 'Draft Analysis' to the class-A surface of the Base bracket. The Thickness of the BASE BRACKET (Plastic) is 2.5mm. The…