Challenge

Roof challenge

ROOF DESIGN :-

  • It is top frame part of car which give protection to passengers from sunlight, snow and rain.
  • It is designed in mainly 6 parts

1.Top Outer Roof

2.Front Rail Roof

3.Bow Roof

4.Center Reinforced Roof

5.Rear Rail Roof

Quantity of Bow roof may change according to Length of roof.

Design conditions: -

  • Ditch area maintained minimum 7°
  • Mastic points added.
  • Bow roof Prediction formula satisfied.
  • Snowed condition satisfied except CRR – BR2 area.
BOW ROOF PREDICTION FORMULA
POSITION L Rx Ry R T l W
FRR-BR1 2125 2235.123 4064.593 2884.214 0.75 331.2 1.565764 okay
BR1-CRR 2125 6409.525 3813.405 4781.822 0.75 421.9 2.024363 okay
CRR-BR2 2125 10955.32 3662.874 5490.138 0.75 418.8 2.200423 okay
BR2-RRR 2125 5729.07 4329.809 4932.116 0.75 402 2.038486 okay
SNOW LOAD PREDICTTION FORMULA
POSITION A Lx Ly T Y Iy Rx Ry L1 L2 S α Qr
FRR-BR1 2125 1048.1 2033.7 0.75 476.4378 331.2 4064.593 2235.123 291.7778 184.6599 238.2188 not okay 0.81503 9.671224 okay
BR1-CRR 2125 1085.564 2033.7 0.75 500.0236 421.9 3813.405 6409.525 291.34 208.6836 250.0118 not okay 0.903723 4.020178 okay
CRR-BR2 2125 1061.1 2033.7 0.75 493.5386 418.8 3662.874 10955.32 253.3164 240.2222 246.7693 not okay 0.855855 2.087906 not okay
BR2-RRR 2125 1132.233 2033.7 0.75 420 402 4329.809 5729.07 174.7778 245.2222 210 not okay 0.868847 4.899442 okay

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