Challenge

Project 2 - 2D meshing on the instrumental Panel

Objective

For the given component, check for the geometrical errors and mesh with the given element Quality criteria. After meshing the component the thickness has to be assigned.

Write a detailed report on your meshing process and also mention which method you used to extract the mid-surface along with the reason.

S.No

Quality Criteria

Value

1

Target/Average length

4

2

Minimum Length

2

3

Maximum Length

6

4

Aspect

3

5

Warpage

15

6

Skewness

45

7

Jacobian

0.7

8

Minimum Quad Angle

45

9

Maximum Quad Angle

135

10

Minimum Tria Angle

30

11

Maximum Tria Angle

120

12

Tria Percentage

15

  • CAD Model

  • Procedure

1. Topo

2. Orient

3. Geometry Cleanup

4. Measure Thickness

Minimum Thickness is 0.6

5. Quality Set

6. Mesh Parameter

7. Mid Generation And Meshing

Use Casting method to take Mid surface and 2D Meshing because geometry is very complex and thickness is varying throughout the part. Also for manual mid and manual meshing time required is very high.

Here minimum measured thickness is 0.6 so we use minimum thickness as a 0.5 and target element length is 4.

Casting Tool

Output of Casting Tool

Align Manager

Show As Solid

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