Challenge

Project 1 - LED Desktop Lamp

Task 1

LED lamps replace conventional light bulbs with an array of LEDs. Notably, LED lamps are more energy-efficient as compared to conventional lamps. LED desk lamps are most commonly used on study and work desks. They usually emit an ultra-white light, but are now available in other colour variants as well. These lamps are available in a variety of shapes, sizes and designs to blend seamlessly with room decors.

Market analysis for desktop lamp products

The global LED table lamps market size was valued at USD 4.97 billion in 2018 and is estimated to expand at a CAGR of 15.2% from 2019 to 2025. Increasing demand for energy-efficient and sustainable lighting systems is the key growth-driving factor for the market. Moreover, increasing usage of advanced lighting system to enhance home décor is expected to open new avenues for the market over the next few years. Also, the growing popularity of smart homes, especially in developing economies including China and India, is propelling the product demand. Over the past few years, climate change has become one of the major issues in the world. This has increased the awareness of energy conservation, which will have a positive impact on product demand. LED table lamps are very energy-efficient as they consume 80% less power than incandescent lamps. Furthermore, these products have greater durability and can last up to 40 times longer than incandescent lamps. These factors are also likely to boost product demand over the forecast period. Also, several initiatives, such as media campaigns, subsidies for LED lighting, and regularizing the energy appliances, undertaken by various governments across the globe will spur the market growth.

Product Insights

Decorative table lamps held the largest market share of more than 60% in 2018. These are energy-efficient, lightweight, and durable products used as the decorative indoor lighting system in residential as well as commercial applications. Integration of advanced technologies, such as AI assistance offering direct control through voice commands, will further propel the product demand. Thus, constant product innovation, in terms of technology, various color shades, designs, and shadow patterns, will boost the segment growth. For instance, in October 2018, SYSKA LED, a subsidiary of SSK Group, launched its ground-breaking ‘Smart Table Lamp’, which is powered by Amazon Alexa. Moreover, the product is highly energy-efficient and has three light settings including Cool White, Day Light, and Warm White.

The commercial segment held the largest market share in 2018. LED table lamps are widely used in offices, restaurants, and several other commercial spaces as an energy-efficient lighting solution. An increasing number of commercial set-ups in developing economies, such as China, India, and Bangladesh, on account of rapid urbanization and supportive government policies is expected to offer numerous growth opportunities.Household application is expected to be the fastest-growing segment at a CAGR of 15.6% from 2019 to 2025. Extensive R&D and product innovation in this segment by major manufacturers are expected to be the key growth drivers. For instance, in December 2016, General Electric Company launched a technologically advanced table lamp featuring Alexa by Amazon.

Distribution Channel and Regional Insights

The online distribution channel is expected to generate the fastest CAGR of 15.9% from 2019 to 2025. These platforms provide unique offers and quick and doorstep delivery services, which is likely to drive the segment. Also, key industry participants, such as SYSKA LED and Xiaomi, are launching with their exclusive websites where buyers can purchase genuine products. This is also said to have a positive impact on segment growth. The offline distribution channel was the largest segment in 2018 and will retain its leading position throughout the forecast years. Major retailers including Wal-Mart Stores, Inc., and IKEA are expanding their distribution networks across the globe to gain maximum market share. For instance, in August 2019, Ikea launched its first store in India. Also, major retail chains like Reliance Digital and Croma are investing in the establishments of new stores to gain a competitive edge. For instance, in June 2019, Reliance Industries announced to launch 100 new stores across India under the brand, Reliance Digital.

Asia Pacific was the largest regional LED table lamps market in 2018 and will expand further at the maximum growth rate of 16.1% from 2019 to 2025 owing to increased product usage in residential applications. India is one of the lucrative markets in this region. New product launches in key markets including China and India are expected to boost the product demand over the coming years. For instance, in June 2019, Xiaomi launched LED lamps under the brand name ‘Mi Table Lamp 1S’, exclusively for household applications. North America is projected to be the second-fastest-growing market during the forecast period on account of rising consumer awareness about energy conservation.

LED Table Lamps Market Share Insights

The market is slightly consolidated on account of the presence of key companies including Koninklijke Philips N.V., OSRAM GmbH, Ningbo Liangliang, General Electric Company, and SYSKA LED. This industry has been witnessing a trend, where established as well as new entrants are capturing a strong share of the market and focusing on technological developments, and product optimization and performance enhancement. Furthermore, these companies have undertaken several marketing strategies including product innovation, distribution channel expansion, and merger & acquisition, to gain a larger customer base.

Attribute

Details

The base year for estimation

2018

Actual estimates/Historical data

2015 - 2017

Forecast period

2019 - 2025

Market representation

Revenue in USD Million and CAGR from 2019 to 2025

Regional scope

North America, Europe, Asia Pacific, Central & South America, and Middle East & Africa

Country scope

U.S., U.K., Germany, France, China, India, Brazil, and Egypt

Report coverage

Revenue forecast, company share, competitive landscape, growth factors and trends

The segments covered for global LED table lamps market report are based on the product, application, distribution channel, and region:

  • Product Outlook (Revenue, USD Million, 2015 - 2025)

    • Reading

    • Decorative

  • Application Outlook (Revenue, USD Million, 2015 - 2025)

    • Household

    • Commercial

  • Distribution Channel Outlook (Revenue, USD Million, 2015 - 2025)

    • Offline

    • Online

  • Regional Outlook (Revenue, USD Million, 2015 - 2025)

    • North America

      • The U.S.

    • Europe

      • U.K.

      • Germany

      • France

    • Asia Pacific

      • China

      • India

    • Central & South America

      • Brazil

    • Middle East & Africa

      • Egypt

Key Players

Some of the key global players in the LED desk lamp market include Koninklijke Philips, Guanya, Brightech, OPPLE Lighting, Tomons, Yingke, Panasonic, Philips, General Electric Company, Cree, VAVA, Toshiba, PHIVE, Etekcity, OSRAM, Donghia, BenQ, MaxLite, Sunllipe, Koncept, Ningbo Liangliang, SYSKA LED, Newhouse Lighting, Yingke Lighting Electric, Xiaomi Corporation and Lumiy. Keeping in line with the growing trend of online distribution channels gaining popularity, several key players have sought to increase their online presence as well. Some, such as SYSKA LED and Xiaomi, have also established their own online distribution channels. At the same time, offline distribution channels have remained the largest distribution channel for the market, mainly led by electronic stores and supermarkets. This has caused manufacturers to strengthen syndication with vendors. Chroma, Wal-Mart, Ikea and Reliance Digital are among the prominent vendors in the market. Some popular brands available in the LED desk lamp market include TaoTronics, Deeplight, TW, Lepower, Novoledo, Mafiti, Miady, Limelights, Mi, Globe Electric, Fujetek, Bohon, CeSunlight, Simple Designs, Pinsoon, Harmonic, Torchstar, Etekcity, Aukey, Topelek, etc. Keeping in line with the growing trend of online distribution channels gaining popularity, several key players have sought to increase their online presence as well. Some, such as SYSKA LED and Xiaomi, have also established their own online distribution channels. At the same time, offline distribution channels have remained the largest distribution channel for the market, mainly led by electronic stores and supermarkets. This has caused manufacturers to strengthen syndication with vendors. Chroma, Wal-Mart, Ikea and Reliance Digital are among the prominent vendors in the market.Some popular brands available in the LED desk lamp market include TaoTronics, Deeplight, TW, Lepower, Novoledo, Mafiti, Miady, Limelights, Mi, Globe Electric, Fujetek, Bohon, CeSunlight, Simple Designs, Pinsoon, Harmonic, Torchstar, Etekcity, Aukey, Topelek, etc.

Source: https://www.grandviewresearch.com/industry-analysis/led-table-lamps-market

https://www.persistencemarketresearch.com/market-research/led-desk-lamp-market.asp#:~:text=Some%20of%20the%20key%20global,Liangliang%2C%20SYSKA%20LED%2C%20Newhouse%20Lighting

https://www.credenceresearch.com/report/led-desk-lamp-market

Task2

Proper task lighting is a very important and often overlooked aspect of any room or work environment. Task lighting is localized lighting that provides the correct amount of light exactly where it's needed to suit the task at hand. It's a beam of light that is directed on the surface and therefore would highlight the area working on. Examples of specific task lighting applications include reading, writing, working, using a computer, craftwork, cooking, putting on makeup or shaving, etc. Task lights and task lamps are lighting products designed precisely for that purpose; they are often portable fixtures with a cord and plug, or under-cabinet lights.

Considerations and requirements for buying LED desktop lamp for customers

Desk lamps often come in different styles and finishes. Taste is personal, so there is no right or wrong choice in this department—the style, size, shape, and finish are all up to personal preference. Choosing a lamp style that matches the décor of space is smart, though. If have contemporary or modern décor, we will want a contemporary or modern desk lamp. If using desk lamp in a space that is used for other activities, such as watching TV, might want a light with a dimmer on it and possibly a more focused, controlled beam of light. A lamp with a 30 degree beam spread will direct light onto the surface wish to highlight but won't send any stray light out to affect other activities in the room. LED desk lights tend to have the most controlled beams of light, as LEDs are directional light sources. If it will be on 24/7 an LED lamp will be less expensive to use than a halogen lamp or incandescent version. Although the upfront cost of an LED desk lamp is typically higher, the cost to run it is significantly cheaper and only uses 1/5 the amount of energy as a halogen lamp. Additionally, LED lamps run cool to the touch while halogen bulbs can get very hot.

The older a person gets the more light he needs. A person over 50 needs twice the amount of light as a 25 year old. At the same time, older eyes are much more sensitive to glare, so it becomes more important than ever to get a quality desk lamp with a controlled beam of light (as opposed to a regular table lamp that puts out light in all directions). Most desk lamp manufacturers take this into account when designing them. Holtkotter actually makes a line of lamps for the aging eye, with over 100 FC of light output and a matte glass diffuser and reflector that reduces glare and light scatter. It is really important at any age and will save eye strain and headaches. A chart is attached below (named: Aging Lamp Chart) with basic wattage recommendations based on age, type/amount of use, and type of light bulb.

Color temperature is measured in units of kelvin and describes the visual warmth (amber-hue) or coolness (blue-hue) of white light. 2200 - 2700K is considered very warm white, 2700K - 3000K is considered warm white, 3500K is neutral, 4100K - 5500K is considered cool white, and daylight is 5600K - 6500K. Halogen lamps always have a color temperature of 3000K, while most LED lamps can be purchased in 2700K, 3000K, or a cooler 4500K. With LEDs, keep in mind that the higher the color temperature the cooler (more blue) and more efficient the LED is, so we see a 10% increase in light output for every 300K increase in color temperature.Warm color temperatures are soothing and make for nice atmosphere, while cooler color temperatures stimulate the brain and may increase productivity. Customer may desire different effects depending on where they are and what they will use the task lamp for. For example, desk lamps in homes are typically 2700K – 3000K, while those used in offices are generally 3000K - 3500K.CRI is a method for describing the effect of a light source on the color appearance of objects being illuminated. The maximum possible CRI is 100, which represents the ideal daylight conditions against which we compare all artificial light sources. In general, low CRI illumination may render some colors unnatural, and low CRI is often responsible whenever sense that something is not quite right with a certain light source.Lamps with a CRI under 60 should never be used. It has been proven that at a certain point, the higher the CRI, the lower the illuminance. A CRI in the 80s is a good benchmark for all general tasks. Halogen and incandescent lamps always have a CRI of 100, and most high quality LED lamps today have a CRI of at least 80.

As mentioned above, CRI and Color Temperature are different for Halogens and LEDs. While halogen desk lamps always have a CRI of 100 and a Color Temperature of around 3000K, LED desk lighting has more variety. One of the most noticeable differences between the two actually has nothing to do with the light itself. If ever accidentally touched a halogen lamp while it's turned on, might have noticed that they can get very hot. LEDs only emit 1/5 the heat of a halogen lamp, and this means two things:

a) We should never accidentally burn ourself on an LED desk lamp

b) LEDs use only 1/5 of the energy of halogen lamps, so will also save money on energy bill. Another big difference between LED desk lamps and halogen lamps is that halogen bulbs only last 2,000 hrs while LED lamps last 50,000 hrs. If use the lamp for 5 hours a day, it would need to change the halogen bulb roughly every year, while the LED would last nearly 30 years.

In terms of aesthetics, the opportunity for unique, sleek, and modern designs is much greater with LED desk lamps. LEDs are diodes (small flat surfaces that emit light), which are so small they can be put into more sleek lamps for a modern look. Halogen lamps tend to be bigger fixtures because the bulbs run very hot and must be protected by an enclosure of some kind (typically steel and/or glass).

The considerations for buying an LED desktop lamp are mentioned below

1. Go for High-Quality Light: In general, incandescent bulbs provide a bright, clear light. LED desk lamps offer a versatile and energy efficient option. Pay attention to these two characteristics: CRI and Color Temperature.

  • Color Rendering Index (CRI) measures how true-to-life colors look beneath a given light source. This rating is especially important with desk lamps, where the ability to see contrast while reading and working is essential. Look for LEDs with high CRI ratings between 85 and 100.
  • Color Temperatureis a standard measure of a light’s appearance, often referred to as the “warm” or “cool” look of a light. LED desk lamps in the color temperature range of 2700K to 4500K generally provide a clear and pleasing light to work beneath.

2. Look for Adjustability: Another tip to help buy a desk lamp is adjustability. Adjustable desk lamps allow to fine-tune the placement of the beam for specific tasks and to minimize glare. There are various possible points of articulation, including swiveling heads, swing arms, boom arms, and goosenecks.

3. Pick the Right Size Desk Lamp: For small desks, choose clip-on lamps or lamps with small bases to preserve precious desktop space. For large desks, consider a lamp with extra reach (such as an architect or swing arm design) or use additional light sources in the room to ensure full coverage of desktop. As a general rule, light source should be positioned higher than head but out of eyes; it should never be in direct line of sight. Too low and it may not provide enough coverage for work area; too high and the light may become too diffused.

4. Learn the Best Desk Lamp Placement: The lamp should be placed so that shadows don’t streak across desk when work. If right-handed, this means placing the light source on the left side of desk and vice-versa. For adjustable lamps, make sure the arm is long enough and flexible enough to shine light where needed, and out of way when not. When used with computers, desk lamps should illuminate the desk and keyboard without causing glare on the screen.

5. Consider the On-Off Switch Position: Turning desk lamp on and off should be easy. Good on-off switch options include pull chains, base switches, and touch operation lamps.

The minimum features of considering an LED desktop lamp are

  • Three Level Brightness . Press single touch for on/off. Product Color :- White , Product material - Abs Plastic.
  • Packing contents: 1 X Light; 1 x USB charging line. There is indicator of battery charging but there is no indicator available which shows full battery charge or level of battery charge.
  • Eye Protection Study Table Lamps. Made of ABS, lightweight, durable and smooth texture feeling.
  • Efficient heat dissipation., Adjustable angle.It's powered by USB charger, USB power bank or laptop, so it is convenient when you want to use it. Application: bedroom,reading room,home.
  • Charger duration period 8 Hours. Battery Backup time should be 60 minutes . Not use while charging and not turn on while charging.

Source: https://www.lampsplus.com/ideas-and-advice/how-to-buy-a-desk-lamp-five-things-to-consider/

https://www.lightology.com/index.php?module=how_to&sub=desk_task_lighting

Task 3

In the world of modern technology, product development concept is being flourished day by day in order to achieve customer satisfaction. Multi feature products have brought a tremendous change in modern age. These products are not only a magnificent sign of improvement of product development but also a reliable medium to ease customer's day to day life. Today, customers are more likely to have a product of multi feature elements along with its aesthetic look. Considering customers aspiration as a focal point, this will develop a concept of multipurpose table lamp. The improved table lamp will provide a facility of certain number of products. It shows the construction of a multipurpose table lamp by gathering knowledge from customers and expert consultations. Various product development tools have been used to implement the desired concepts.

New Features

In the modern era, most of the manufacturers and designers try to design such a product which can fulfill all customers’ demands covering some extra facilities. This is due to the lot of competition in the local and international market. So if a product can cover the need of numbers of product it can easily get the market opportunity to attract more customers. Keeping all of those thing in mind multipurpose table lamp carries some extra features which can fulfill not only the need of a table lamp but also some other products. The extra new features of LED desktop lamp are

  • Pen holder
  • Mobile holder
  • Speaker
  • USB port
  • Electric port
  • Digital clock
  • Folding flexibility

And all of those features can give a lot of benefits to the customers, such as:

  • It reduces the space requirement as it integrate numbers of product in one
  • It decreases the cost of production
  • It can continue its operations without creating high temperature which can make customer happy and
    give comfort
  • It gives customer a flexible user interface
  • It has the flexibility to fold and which give the customer a great space to move in one place to another
    very easily.

Identification of Customer Needs

To develop a new product, the most important step is to identify the customer needs. The prime concern of the product is to fulfill the latent needs of the customers. So identification of customer need is essential in this purpose. Identification of customer’s need for multipurpose table lamp involves the following steps:
1. Gathering Raw Data from Customers: Information of the product and lots of customer needs should be gathered in this stage. Those should be done in some particular ways which are given below.
1.1. Interview: Personal interviews were taken from nearby 200 customers in one by one basis in a customer friendly environment.
1.2. Focus Group: Nearby 10-15 groups of students were interviewed in the time of market research .Those group both gave a lot of ideas about their need and expected table lamp features.
6.1.3 Observing the Product in Use: Some existing features of table lamp observing in a customer friendly environment were used. All the limitation and working conditions was observed and noted.

The selection of customers for an interview is a crucial task and for that reason lead users were selected for the interview in our work. It was assumed that customer can be a great source data for any kind of product. Because first of all, they always try to expose the problem as they have to straggle for it. Secondly sometimes they can find the solution of their problem themselves. In the time of interview mostly system of documentation were used like audio recording, notes, video recording and still photography.

Table : Gathering Customer Needs

Question Customer Statement Interpreted Need
Typical Use I need to see time and date during study. Table lamp provides the facility of a clock and calendar.
Typical Use I need a place to keep my phone. Table lamp provides the facility of a mobile holder.
Typical Use I need to charge my phone Table lamp provides an electric port.
Like I like to move it easily The lamp is light weighted.
Like I would like to feel a wonderful smell The lamp can carry an aroma disk.
Like I like to keep my pens in order. Table lamp gives the facility of Pen holder with itself.
Like I like to listen music at my relaxation. Table lamp allows to have a speaker with itself.
Dislike I don’t like it when the connecting wire is small. Connecting wire is sufficient to move here and there.
Dislike Most of the times the table lamp and relevant necessary things cover my table. Multipurpose Table Lamp reduces the space requirement in table.
Suggested I need to fold the body of the lamp The lamp body can be folded in both horizontal and vertical direction.
Improvement I need the highest level of fire security. The lamp may have a feature of fire alarm.

2. Interpretation of Raw Data in Customer Needs: Customer need statements are always in the form of written statement. It was formed by translating the raw data from the customers. It was basically the conversion of VOC (voice of customer) to organized customer need statement. An interpretation of raw
data was given in Table in terms of customer needs.


Table: Interpretation of customer needs

S.No. Customer Need Need Statement
1. There is no opportunity to fold the body of the table lamp. The body can be folded in both vertical and horizontal direction.
2. I would like to hold my pen in order. The table lamp provides the facility of a pen holder.
3. I would like to keep my phone safely in a place. The table lamp gives the facility of a phone holder.
4. I would like to listen music at free time. The table lamp has the facility of a music player.
5. I hate when the foldable body parts become very loose and fold themselves. Screw can be used to tighten the body

3. Arrangement of the Needs into Hierarchy: After completing the last two stages, a lot of customer needs were gathered and it was very critical for us to analyze these needs arbitrarily. In order to organize the needs in a proper way hierarchy was made. The arrangement of all the customer needs into hierarchy is given below.

(a) Use table lamp in multifunctional activity:
(1) A penholder is added on the base of the table lamp;
(2) A digital clock is set up in the upper portion of the pen holder;
(3) Speakers are attached on the both side of pen holder;
(4) USB ports are included at the lower portion of the base;
(5) An electric port is adjusted at the lower portion of the base.


(b) Decrease space requirements:
(1) A foldable body is provided;
(2) A lot of features are integrated on it so it.


(c) Ease in movement:
(1) Light weight;
(2) It provides the facility of foldable body;
(3) It has removable wire.
(4) It has less complexity in design so easy to move.


(d) Provide proper safety to customers:
(1) It gives proper balancing of structure;
(2) Correct material selection is done.


(e) It minimizes the cost:
The multipurpose table lamp provides lower cost comparatively to its features.


(f) The multipurpose table lamp provides a mind-blowing aesthetic appeal.
(1) It has chrome-plated shiny surface finish;
(2) It has a marvelous structural view;
(3) It gives well organized features layout.

Concept Generation

Concept generation is a process of generating different concepts for developing the desired product to fulfill all of the customer needs which is the most vital step of product design and development. This stage consists of numbers of steps which are noted below.

1 Search Externally: External search involves finding the existing solution of the problems defined at problem
identification stage. The required time and utilization of resources can be minimized by expand and focus
strategy. The available information for multipurpose table lamp is gathered by using following sources.
1.1. Lead User Interviews: Basically students and official personnel are the lead users for multipurpose table lamp. In the interview, they not only exposed many debilitations in the existing design but also mentioned various new concepts to overcome the weakness.
1.2. Expert’s Consultation: In order to develop the solution concept for ultipurpose table lamp, several consultations were done with the professors of different university faculties and professionals in design and
manufacturing. They helped to develop concepts focusing on the feasible features as well as customer
demands.
1.3. Patent Searching: Numerous patents were found in the field of multipurpose table lamp. Some of them feature many innovative and interesting concepts. While searching for patents, a patent numbered US494077A shows a concept of digital time clock with table lamp. Another patent numbered US D518584S1 reveals the concept of torch with table lamp. These patents inspire to develop concept of digital clock and electrical port in multipurpose table lamp.
1.4. Related Product Benchmarking: One of the most demandable and best designed table lamps was dipped chromed metal desk lamp. Analyzing different features of it like chrome plated metal body with glossy surface finish, low energy bulb and repositionable head give a new idea to develop the concept of multipurpose table lamp.


2. Search Internally: Internal search involves utilization of personal and group suggestion in order to develop different solution concepts. Modified group of well-established techniques to find solution concepts in the field of multipurpose table lamp.
2.1. Making of Analogies: Huge analysis was made on different company’s existing product to find new solution of the problem. Besides the severity of the problems was classified as well as the natural solutions were developed.
2.2. Set of Quantitative Goal: At the end of each concept development, quantitative goal were mentioned as a driving force of the activities.
2.3. Use of Gallery Method: All the concepts were displayed by gallery method in order to have a clear view of each of them. On the basis of discussion of one concept, the relevant other concepts were easily notified.

3. Concept Classification Tree: The concept classification tree is applied to differentiate the whole space of possible solutions into numbers of distinct classes which will facilitate comparison and pruning. Work breakdown structure (WBS) of LED desktop lamp is attached below.

Concept Selection


After identifying customer needs and generating various concepts, it is important to select correct concept to develop the product. This process is known as concept selection process. This process is typically divided into two separate steps known as concept screening and concept scoring. Both of them are necessary to select the exact concepts.
1. Concept Screening: The main objective of completing concept screening is to minimize the number of different concepts in order to implement them. The concept screening done by screening table.
2. Concept Scoring: Concept scoring, the immediate next step of concept screening, is done further to minimize the developed concepts. In this step, relative importance is given to each selection criteria so that the implacable concepts can be easily selected. Performance rating which is needed to compete the concept scoring is noted.

Source: https://www.researchgate.net/figure/Concept-classification-tree-for-the-multipurpose-table-lamp_fig3_320583914

https://www.researchgate.net/publication/320583914_Multipurpose_Table_Lamp_A_Functional_Improvement_of_a_Table_Lamp

Task 4

Mission Statement

A mission statement narrates the fundamental matters of a product along with its goal and opportunities. The mission statement of LED desktop table lamp is given below.


1. Brief Description: A table lamp with the folding capacity of its body as well as some extra facilities like mobile and pen holder, MP3,USB and electric port, clock, calendar.2. Benefit Preposition: Multipurpose activity of the lamp reduces the space requirement in the table within an optimum cost limit.
3. Key Business Goal: The key business goal is to fulfill customers (primary & secondary) demand in a satisfactory level.
4. Primary Market: It is able to serve concurrently educational personnel and official personnel.

5.Secondary Market: It is able to serve different needs of domestic purpose.
6. Assumption: It is an incremental improvement of the existing product with space utilization principle.
7. Stake Holder:

  • Purchaser & user
  • Production personnel
  • Service centers
  • Distributor and also sellers.

Roadmap

The lighting market, though, will undergo a radical realignment over the next five years. The reasons are:

1. Regulation: Australia plans to phase out incandescent bulbs next year and the European Union will follow in 2012. The U.S. has imposed efficiency regulations that will ultimately push the incandescent to the margins by 2014. Canada, the Philippines, and others have similar plans. Despite some strong objections, incandescents in all likelihood will fade away.

2. Inefficiency: The Incandescent only uses around 5 percent of its power to produce light. The rest goes to heat. That's why pet stores stick them inside of their lizard terrariums. Fluorescents are much better. A 15-watt fluorescent can produce as much light as a 60-watt bulb. But fluorescents contain mercury – LEDs don't. And LEDs last far longer (40,000 hours versus 15,000 hours) and consume half the power. Lighting consumes 25 percent of the energy in commercial buildings and 12 percent in homes, according to the DOE's Buildings Energy Data Book for 2008. Computers only account for 4 percent of the energy in commercial buildings and 1 percent in homes. Most lights also illuminate indiscriminately. Look up at an urban skyline. Many of those lit-up offices are empty. The shape of North America, Asia and Europe are somewhat clearly defined by night lighting. That's great if you're planning a bombing raid from Neptune, but doesn't do much for humans.

3. Age: Light bulbs remain the last vestige of the vacuum-tube era. Tube TVs and stereos are gone. Computers went digital in the 1950s. Other amusing light anniversaries: Georges Claude invented the neon light in 1911 while the fluorescent was invented in 1927 in Germany. The compact fluorescent, invented by former GE engineer Ed Hammer, came to light in 1976. GE loved it – many thought it would be impossible – but initially balked at building it because of the cost of a factory. (White light LEDs came around in the early 1990s courtesy of Shuji Nakamura.)

4. Ubiquity: Fluorescent tube lights account for 85 percent of the lights in U.S. commercial office buildings and most of them can't be dimmed to save power, according to Mike D'Amour, CEO of Lumenergi, which has come up with a network controlled dimer for fluorescents and LEDs. Adura Technologies has something similar. The average U.S. home has 52 light sockets, according to stats from Philips Lighting, and European homes have 40.

5. LEDs have come a long way: A year ago, LED bulbs cost close to $100. This year, Panasonic, Sharp and others plan to sell 60-watt equivalent bulbs for $40. In two years, LED bulbs that could replace conventional bulbs could cost around $25. LED bulbs can save anywhere from $2 to $10 more than incandescent or CFLs, depending on how and when you need light (Figure four to six hours a day with some peak period pricing thrown in where electricity costs more than the 11 cent per kilowatt hour figure.) Payoff, therefore, will become more palatable. Perhaps more importantly, the color tone has improved. The latest bulbs don't sport that blue, harsh "E.T.'s Finger" tone as much anymore. Since the start of 2008, VCs have invested $290 million into lighting and large part of the total has gone to LEDs.

6. Governments and Commercial Establishments Are Already Converting: The lower maintenance costs are the real appeal here. Anchorage, Alaska installed 16,000 LED streetlights. The city estimates it saves $360,000 in power and $350,000 in not having to send maintenance crews out. Upscale food stores also claim that LED light, which doesn't generate heat, doesn't prematurely age produce or wine. Other companies to keep an eye on: Renaissance Lighting, Osram, General Electric, Kaai, Soraa, Numentix, D.Light Design, AgiLight, Albeo, Cree.

7. The Plasmas Are Coming: High-intensity and low-intensity plasmas work like plasma TVs. An electrical current excites chemicals and produces light. Luxim, which originally sold its tiny bulb as a light for projection TVs, entered the market for public lighting last year. A single bulb puts out as much light as a street light. Topanga Technologies, a stealthy Khosla Ventures startup founded in part by Luxim alumni, has something similar and wants to make a plasma bulb for homes. Founded by two University of Illinois professors, it has been showing prototypes for the last year and a half. The bulb is completely recyclable, contains no harmful chemicals like mercury, and is almost perfectly flat. Ultimately, you could make tables out of this.

8. OLEDs and Light-Emitting Capacitors: Think big sheets of plastic that emit light. General Electric, Kodak, Universal Display, Rohm and others have invested huge amounts of money into OLEDs. Potentially, OLEDs can use 100% of the power inserted into them to create light. Transparent OLEDs also make it possible to convert windows into light sources. Manufacturing and pricing remain challenges. Osram came out with an OLED lamp last year. It costs $10,000.Ceelite has already started marketing light emitting capacitors, which are thicker but generally do the same thing. Some casinos have made staircases out of them. But, again, the price remains high.

9. Solar Lighting: Two types here. First, Sunlight Direct, which spun out of Oak Ridge National Labs, has created a dish that concentrates light on a roof and then shuttles it through offices with fiber optic cables. Electric lights fill in as the sun goes down, but the system can substantially reduce a company's light bill. Sunlight also has a tremendous visual quality. But the price is high. EnergyFocus has a similar system, but it links fiber optic cables up to high intensity discharge lights. It uses more power, but you don't have to worry about synchronizing with lights. It has installed its fiber cables into freezer cases to replace fluorescents. Besides cutting light power, it reduced the load on the air conditioner because the fiber optic cables don't give off heat. Then there is passive solar – i.e., figuring out ways to exploit the light coming in from your window better. The California Lighting Technology Center at UC Davis is one of the premier centers for this. It has been experimenting with sensors that can better dim electric lights to match the mood of the sun. Alcoa and others also actively market light shelves. These are boards with a white reflective surface that stick half on the outside of a building and half on the inside. Sunlight bounces off the surface and washes the ceiling in light. You'd be surprised how much light it can generate.

10. Networking Lights: If LEDs represent the biggest opportunity in lighting, networking is a close second. Only around one percent of commercial buildings in California come with networked lights. A recent test by PG&E showed that light power could be cut by 50 percent or more.

Economic Analysis

The feasibility of a product is highly dependent on the economic analysis. Economic analysis gives the idea about the future of the product. To perform economic analysis of a new or existing product the analysis of BOM (bill of materials) and breakeven point are too vital.


1. Bill of Materials: It is also called the structure of product. Bill of materials contains the list of component,
sub-components, assemblies, sub-assemblies and all of the required parts along with their quantities which
are needed to finalize the product.
2. Breakeven Analysis: It is a stage of economic analysis which helps to determine the amount of product which a company has to sell to do profit or business by fulfilling the cost of doing business. It is calculated by considering the fixed cost along with variable cost. During this analysis a breakeven point can be found which
denoted that the company has to sale that amount of product to covers their total cost and then they can
make profit after selling that amount.

Assembly Efficiency
To know the extent to which the efficiency level of the assembly of a product can be used the following formula:
DE = 3 x NM / TM
Where :
DE = Design efficiency
NM = Minimum number of parts theoretically
TM = Total assembly time of all parts

Production assembly efficiency analysis:
From the assembly efficiency calculation, the starting product has an assembly efficiency of 0.00645.
This means that the initial product manufacturing process with a total of 12 parts and totals assembly
time of 5580 seconds, resulting in assembly efficiency of 0.00645.


Cost analysis of product:
Material costs in the original design Have total cost has total component price Rs. 350.

Table: The number of initial design components

S.No. Constituent Components Amount
1. Box (unit) 1
2. Cover(unit) 1
3. Screw (unit) 14
4. Pcb(unit) 1
5. Component circuit(unit) 1
6. Transformer ct (unit) 1
7. Cable (meter) 2
8. Lamp output(unit) 1
9. Clinch(unit) 1
10. Accu 12 v(unit) 1
11. LED Indicator (unit) 2
12. Saklar(unit) 1
Total 27



Table: Assembly time of one product

S.No. Assembly of each part Time (mins.)
1. Lamp Box Assembly 5
2. Installation of transformer CT 4
3. Installation of MP2PI relay 7
4. Installation of condenser 5
5. Installation of led indicator 3
6. Installation of resistors to USB sockets 3
7. Installing ic7805 to USB socket 5
8. Installation of diodes into USB sockets 3
9. Installation of USB sockets to the box 10
10. Installing all components in the box 15
11. Installation of the fuse 3
12. Installing 12v / 5a battery 5
13. Install Plavon led panel output 2
Total 70

Table: Number of Components of Product Development

S.No. Constituent components Total
1. Analog switch(unit) 1
2. Led indicator (unit) 2
3. Cable (meter) 1
4. Relay mp 2pi (unit) 1
5. Switch (unit) 1
6. Condenser 470uf / 50v(unit) 2
7. Ic 7805 (unit) 1
8. Resistor 1k (unit) 2
9. Sockets usb (unit) 1
10. Accu 12v/5a (unit) 1
11. Travo ct (unit) 1
12. LED Ceiling panel(unit) 1
13. Diodes (unit) 1
14. Paint (tin) 1
15. Box power supply (unit) 1
16. Fuse (unit) 1
Total 19

Source: https://www.researchgate.net/publication/322947865_Design_for_Manufacture_and_Assembly_for_Product_Development_Case_study_Emergency_Lamp

Stakeholders

  • Manufacturing
    • Meeting tolerances set by designer
    • Decrease variation when manufacturing part
    • Safety of the shop floor is maximized, while keeping costs as low as possible and completing parts in a reasonable time frame
    • Should choose the machinery to manufacture part since they have the most experience with the manufacturing process
    • Matching the capability of the machinery to the requirements for the part to avoid excess cost
    • Minimize the number of steps in the manufacturing process and creating easy transitions from one manufacturing process to the next
  • Assembly and Packaging
    • Efficient assembly procedure in place
    • Clear instructions on how to assemble
    • Minimal variety of tooling used
    • Since tooling is cheap, have a supply of back up tooling
    • Ensure correct tool is used for the task at hand. For example ensure the screwdriver can fit perfectly into the screw’s head
    • Create a testing scheme to ensure the quality of the product released to the public.
    • minimize the volume the product takes up to decrease size of container
    • Minimize weight to decrease shipping cost
    • Provide labels on package such that consumer can quickly identify if the product can meet the need of the consumer
  • Retail
    • Small packaging to allow for less space taken up on the shelf
    • Light weight for easy movement
    • No fork lift required for movement of product in bulk
    • Low bulk purchase cost
    • Reliable to ensure minimal product returns or exchanges
  • Consumer
    • Low cost option relative to utility obtained from product
    • Precise placement of light source can be obtained throughout the life of the lamp.
    • Stable fixture for light source
    • Eliminate the need to touch hot surfaces while lamp is in use
    • No assembly required. If it is required no tooling or instructions required
    • Movement of light source can be obtained with minimal force needed.
    • Aesthetically appealing
    • No injury incurred while using lamp
    • Maximum brightness of light source to illuminate large area
    • Light source (bulb or LED) should not be visible to the user during normal use
    • Easy on/off mechanism
    • Long cord, but short enough so it does not cause too much apparent clutter.
    • Light weight and easy to transport
    • Packaging with sufficient information to ensure product can meet needs of customer

Software

DFMA analysis of LED desktop lamp using Boothroyd-Dewhurst concurrent costing software and SolidWorks 3D modelling.

Task 5

Design Criteria

1. Identify the requirements: This involves gaining a full understanding of what the lighting installation is intended to achieve. This includes the following:

  • Task Requirements ?
    • Illuminance
    • Glare
  • Mood of the space
  • Relation to shape of space
  • Things to be emphasised
  • Things to hide
  • Direction of light
  • Interaction of daylight

2. Determine the method of lighting: At this stage, consideration is given to how the light is to be delivered, e.g. will it be recessed, surface mounted, direct or indirect, or will up-lighting be used, and its primary characteristics, e.g. will it be prismatic, low brightness or mellow light. Consideration should be given at this stage to the use of daylight to minimise the need for artificial light.

3. Select the lighting equipment:

Once the method of lighting has been selected, the most appropriate light source can then be chosen followed by the luminaire.

The following attributes should be studied when choosing the light source:

  • Light output (lumens)
  • Total input wattage
  • Efficacy (lumens per Watt)
  • Lifetime
  • Physical size
  • Surface brightness / glare
  • Colour characteristics
  • Electrical characteristics
  • Requirement for control gear
  • Compatibility with existing electrical system
  • Suitability for the operating environment

A number of factors also affect luminaire choice:

  • Characteristics of the light source and control gear
  • Luminaire efficiency (% lamp light output transmitted out of the fixture)
  • Light distribution
  • Glare control
  • Finish and appearance
  • Size
  • Accessibility of components for maintenance
  • Ability to handle adverse operating conditions
  • Aesthetics
  • Thermal management

4. 3D modelling: Although it was possible to calculate the luminance of all the surfaces in a room, the calculations were extremely laborious and could only be justified in the most special cases. However, the advent of computer modelling enabled a more flexible approach to lighting design and significantly increased the information available to the designer.

In contrast to the Lumen Method, lighting programs enable the lighting designer to broaden the assumptions:
  • A mixture of luminaires can be used
  • The luminaires no longer have to be arranged in a regular array
  • Directional luminaires can be modelled
  • A large number of calculation points can be considered to give a meaningful uniformity calculation
  • The illuminance and luminance of all surfaces can be calculate

This gives the lighting designer a much greater understanding of what is happening in the room.

However there has been considerable research, experience and documentation over the past 80 years that has developed the current thinking in the adequacy of various illuminance levels for various tasks and functions.

Although there is some general understanding of the need for appropriate luminance distribution in the vertical plane, there is little information, experience or understanding for many designers to determine:

  • What the luminance of surfaces should be in varying situations
  • What is an acceptable luminance uniformity
  • Whether there should there be a maximum luminance uniformity
  • What is the desired graduation in luminance
  • At what point is the luminance distribution of the wall unacceptable

It is important in using a lighting calculation program that the output records the type of luminaire used, the location of the luminaires, the assumed lumen output of the lamp, the light loss factor and the aiming points. If this is not recorded you have a pretty picture of the installation and no way of making it a reality.

5. Visualisation:

These are programs that create a perspective rendering of the space in levels of detail that vary from a block representation of the space, to photographic quality renderings, depending on the sophistication of the program and the level of detail of the interior to be entered.

The programs fall into two basic types:

  • Flux transfer or radiosity calculations
  • Ray tracing calculations
The major difference being in how they interpret light from reflective surfaces.

A flux transfer or radiosity program treats all surfaces as diffuse or Lambertian surfaces, as a result their rendering tends to appear flat with soft shadow details. It will tend to overestimate the uniformity. Ray tracing traces the individual rays of light from the source to the eye as it reflects from surface to surface around the room. As a result ray tracing can allow for the specular component of the surfaces. Some programs calculate the entire lighting by ray tracing while others calculate the space on a flux transfer basis and have an overlay of ray tracing of specific areas to improve the quality of the rendering. When ray tracing is added, reflections are added in polished surfaces and shadows become sharper. Visualisation programs are a useful tool in the presentation of a design, as a tool for the designer to check that the design is consistent with his own visualisation of the space, and to model specific lighting solutions. The programs are still calculation tools and not design programs.The programs can show the designer how a specific design will perform but that they cannot reliably be used to assess the acceptability of a design.

A flux transfer or radiosity program treats all surfaces as diffuse or Lambertian surfaces, as a result their rendering tends to appear flat with soft shadow details. It will tend to overestimate the uniformity. Ray tracing traces the individual rays of light from the source to the eye as it reflects from surface to surface around the room. As a result ray tracing can allow for the specular component of the surfaces. Some programs calculate the entire lighting by ray tracing while others calculate the space on a flux transfer basis and have an overlay of ray tracing of specific areas to improve the quality of the rendering. When ray tracing is added, reflections are added in polished surfaces and shadows become sharper.

Visualisation programs are a useful tool in the presentation of a design, as a tool for the designer to check that the design is consistent with his own visualisation of the space, and to model specific lighting solutions. The programs are still calculation tools and not design programs. The programs can show the designer how a specific design will perform but that they cannot reliably be used to assess the acceptability of a design.
6. Choice of luminaire: The performance of a luminaire should be considered just as carefully as its cost. In the long term a well designed, well constructed luminaire will be cheaper than a poor quality unit; and the salient features of a good quality luminaire are:
  • Sound mechanical and electrical construction and a durable finish
  • Adequate screening of high luminance lamps to minimise discomfort and glare
  • Adequate heat dissipation to prevent over-heating of the lamp, wiring and ancillary equipment
  • High light output ratio with the appropriate light distribution
  • Ease of installation, cleaning and maintenance

Source: https://electrical-engineering-portal.com/7-key-steps-in-lighting-design-process

https://www.sitelogiq.com/blog/lighting-design-considerations/

Industrial design drawings

The design changes are attached below.

As per the original design,

  • there is a hinge in the LED lamp holder which is flexible
  • a wire chord for charging
  • a button for ON
  • a button for OFF

The changes in the design made by me are there are

  • there are two hinges which makes it completely flexible and can be flexible as per the user needs
  • a USB chord for charging and can be changed if damaged
  • a button for ON
  • a button for OFF
  • a charge meter to show the charge remaining.
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