Challenge

Project 1

AIM 

      Route the wire harness on given engine and prepare flatten view drawing in CATIA V5

OBJECTIVE

  •      Route the wire harness for v 16 engine
  •      prepare flatten view drawing in CATIA V5
  •      Apply all packaging rules  and industrial best price
  •      Apply protection covering as reqvired

Pacaging rules and assumption made in the project

  •    avoid harness routing and clippng in blind zone 
  •    provide additional slack to the acoording to surroundings
  •    provide enogh clearence for the wire harness
  •    provide guiding channel if reqvired
  •    enough clamps to be provided to ensure positive  clearence with surrounding 
  •    distance btween two clamp in same branch to 200 mm
  •    use nrubber gorment for protection and vibration 
  •    branch length should be minimum 50 mm
  •    minimum distance btween clip and branch ppoint should be 23 mm
  •    maximum branches on a single point should be 4
  •    provide bracket for inter connection connector parking

1. Download engine model on which wire harness to be routed

     

2. CREATING CONTEXT ASSEMBLY

    

3. DEFINE ELECTRICAL DEVICE IN ELECTRICAL PART DESIGN

    a) define four pole connector

                                             define connector than bundle connection point and connector connection point

      

      b) define two pole connector

           

      c) define interconnection connector

          

       d)  define p clamp and clip

                                  in p clamp and clips we use support command to define them . we use two entry and exit and one base plane

          

          

 4. ASSEMBLY 

                    we add all conector to it desired location and also clips and clamps.

         

         

5.  bundle segment

                            after routing the wire harness it look like

     

6. WIRE HARNESS FLATTENING

    first harness flattning parameter

    than use extract command in product

    than flatten the wire harness and use all command to give desired shape

     

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