Project 1

Developing the wire harness routing & packaging for the given V16 engine. 

• 16 fuel injectors
• camshaft sensors on each engine block (4 camshaft sensors)
• Engine coolant sensor at the center of the engine between the two blocks
• Engine oil temperature and oil pressure sensor.
• sensors for sensing the neutral position of the transmission assembly and measuring the vehicle speed 
• Interconnection connector to connect engine harness system to vehicle harness system.

Harness mounting and routing management are required to provide proper packaging of the wiring harness.it also deals with clearance management and manufacturability 

• P-clamps to provide positive clamping and proper clearance management for the routing
• Mounting clips for connector mounting 
• Guiding channels provide thermal protection in high-temperature zones.
• Corrugated tubes are used to protect the wiring harness from hazardous liquids and temperature 

Download the 3d data of required connectors and mountings from the site www.te.com

Define the connectors electrically shown in the below fig.

mounting supports

placing connectors at their desired location by campus manipulation and smart move and snap 

injectors

cam sensor and interconnection connector

neural sensor , coolant temperature sensor, rpm sensor  

wire routing 

also placed two P-clamps and 3 furr tree clips for packaging.

testing the bundle's connectivity 

WIRING HARNESS FLATTENING

Create a new product file for flattening the wiring harness and save as in the same folder where the wiring harness is saved. Then switch to the Electrical harness flattening workbench and select harness flattening parameters and define harness flattening parameters. Before creating a flattened view,  Make sure that select 'Double line' for the bundle segment and 'Double' line for protective covering.

Wire harness flattening is not happing due to the software 

the file is too big for uploading in the challenge so I am pasting the link of the file please consider this and grade me accordingly 

FILE link 

https://drive.google.com/file/d/1KW96XDoLoUvk6Or_7eoMYNBxeIADC3_s/view?usp=sharing