Project 1

WIRING HARNESS OF V16 ENGINE ASSY

AIM: Route the Wiring Harness on Given Engine and Prepare to flatten the view drawing in CATIA V5

PACKAGING RULES AND ASSUMPTIONS:

• Provide Enough Clearance to the wiring harness with respect to the surrounding

• Avoid harness routing and clipping in the blind zone

• Provide additional slack to the harness according to the surrounding. 5-10% of slack

• Branch length should maintain at 50mm

• Minimum distance between the clip and nearest branching point should be 25mm

• Minimum distance between two breakouts should be 50mm

STEP 1:

WORKING PROCEDURES:

• Download V16 Engine, Connectors, Clips & Clamps from the given website

I am using these Project Deutsch connectors so connectors are downloaded from the TE connectivity site

Connector 1

Create points on the bundle side and connector side cavity connection side.

Provided axis system on the connector connection side.

Defined as a connector in electrical part work bench.

Defined as a connector connection point.

Defined as a bundle connection point.

Defined as a cavity connection point.

Create points on the bundle side and connector side cavity connection side.

Provided axis system on the connector connection side.

Defined as a connector in electrical part workbench.

Defined Connector connection point.

Defined Bundle connection point.

Create points on the bundle side and connector side cavity connection side.

Provided axis system on the connector connection side.

Defined as a connector in electrical part workbench.

Defined Connector connection point.

Defined Bundle connection point.

P Clamp

Defined Points on bundle entry and exit points.

Created planes for entry and exit side of p clamp.

Defined as support by providing entry, exit, and base points.

created point in exit bundle connection points.

the created point on the bundle entry point.

The created line for bundle connection.

Defined as equipment.

Defined bundle connections point on entry and exit sides.

Create points on the cavity connection side.

Provided axis system on the connector connection side.

Defined as a cavity connection point.

OPend new product file in assembly and imported engine model.

Imported all connectors clamps and channels. manipulated as required positions.

Electrical assembly is done.

Routing is done for all the connectors.

Opened new product file in Harness flattening and made parameters. 

Extract the branches from the project 1 file.

Flattening done branches.

opened in a file in Drawing workbench imported flatten model in front view. Bill of material created.

Conclusion:

Route the Wiring Harness on Given Engine and Prepare to flatten view drawing in CATIA V5 are Completed

After Wire Routing Proto is Completed this model is verified by electrical engineers. If it is Ok to continue and proceed with Manufacturing