Challenge

Planetary Gear

Planetary Gear Assembly

Aim: To create a planetary gear assembly with carrier and perform a motion analysis.

Planetary gear: The assembly consist of four components like Sun gear, Ring gear, Planetary gears and a carrier that which combines all the four planetary gears together.

This mechanism finds a main application in automobile components where they are used in automatic transmission systems were the power transmitted from the sun gear can be distributed to the carrier shaft or to the ring gear depending upon the stationary nature of the components.

Problem

Given data:

Module = 2.5

Number of teeth in ring gear = 46

Number of teeth in sun gear = 14

Input speed of the gear = 200 rpm

Number of planetary gears = 4

Solving

Formula used => M=D/Z

Where

M = Module

D = Pitch circle diameter

Z = Number of teeth

Pitch circle diameter of ring is `2.5*46 = 115 cm`

Pitch circle diameter of sun gear is `2.5*14 = 35 cm`

Pitch circle diameter of Planetary gear = `(115 – 35)/2 = 40 cm`

Number of teeth in planetary gears = `40/2.5 = 16teeth’s`

Carrier diameter = `80 - 40 + 35 = 75 cm`

Planetary gears assembly

Carrier

Complete Assembly

Graphs

Angular Velocity

CASE-1

Input sun gear

output carrier

Ring gear fixed

Angular velocity between carrier and sun gear

Angular velocity between sun gear and ring gear

CASE-2

Input Ring gear

output carrier

Sun gear fixed

Angular velocity between Ring gear and Carrier

Angular velocity between Ring gear and Sun gear

CASE - 3

Input Sun gear

output Ring gear

carrier fixed

Angular velocity between Sun gear and Ring gear

Angular velocity between Sun gear and carrier

Model and Assembly link : https://drive.google.com/drive/folders/12Opr2fAjk53DxNWBq9LNmmTSLs4UWzAh?usp=sharing

Simulation video Link

https://youtu.be/je1ElGa-0UU

Conclusion: The complete assembly of planetary with four gears and carrier is done and they are analyzed with motion analysis to obtain angular velocities.

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