Challenge

Photo Realistic Rendering

Title: Design of American Chopper using solidworks.

Objective: Process of development of chopper from individual part modeling to assembly and final photo realistic rendering.

Introduction: With given dimension of individual parts, 3d models are prepared. After preparing parts in solidworks assembly of created parts is done using different kind of features available for assembly.

Flow process:

2D sketches are prepared in various planes and using different features as extrude , cut extrude, revolve, sweep , loft base, mirror body etc. 3D models were generated.

The parts created were : Front and rear fender, engine, transmission belt, Front and rear wheel, front fork, chassis, gas tank, oil chamber. 

Description:

The components of a chopper were designed using differnt tools and features.

Examples are given below:

1)Transmission Belt:

Features used:

2D sketch

Offset Entities 

Extrud 

Surface Finish

Fillet 

Images shown below:

  

2) Engine:

Features used: 

Linear pattern

Mirror Body

Circular Pattern

Sweep Loft

Images given below 

  

3) Oil Tank 

Features used:

Combine body

Shell 

Fillet 

4) Kick Stand:

Features used:

Sweep 

Dome 

Cut Extrude

Referance Plane generation

Image given below:

5) Foot Stand:

Features Used:

Sketch entites 

Dome 

Extrude

Chamfer 

Convert Entites 

Images given below:

  

6) Front Fender

Features used:

Revolve upto certain degree in specific direction

trim of surface 

Surface appearance

Images given below:

 

7) Rear Fender

Features used:

Revolve Bose

trim of surface 

Surface appearance

Images given below:

8) Front Wheel 

Features used:

Extrude Boss/Base

Offset entities 

Convert Entities 

Chamfer types 

Revolve 

Referance Plane 

Linear Pattern

Circular pattern 

Images given below:

 

9) Rear Wheel 

features used: 

 Extrude Boss/Base

Offset entities 

Convert Entities 

Chamfer types 

Revolve 

Referance Plane 

Images given below:

10) Chassis

Projecting Curve

Split Bodies

Combine Surface

Weldmate

Sweep

Images given below:

 

Other parts were created using similar features. Their images are given below:

  

Model assembly screenshots are given below:

Rendered images of chopper are given below:

With help of features and different kind of mates Chopper was designes successfully along with realistic photo rendering.

(Note: Due to technical issue rendered images are not generated properly but in preview they are good. 

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